Weatherwood
INDEX
PAGE
The Company — Its Responsibility
Products 1
The Company — Its Experience 1
Responsibility 1
Manufacturing Facilities 1
Personnel and Service 1
How Weatherwood Is Marketed 1
The Weather \'anc Trade Mark 1
(A) Weatherwood — Manufacturing Process
(Al) General 1
(A2) Ideal Insulating Structure 1
(A3) Details of Process 2
(B) Physical Characteristics
(Bl) Low Thermal Conductivity 2
(B2) Size (Area) 2
(B3) Thickness 2
(B4) Weight 2
(B5) Resistance to Moisture 3
(B6) Structural Strength 3
(B7) Plaster Bond 3
(B8) Fire Resistance 3
(B9) Sterility 3
(BIO) Durability 3
(Bll) Uniformity 4
(B12) Non-compressil)ility — Resilience 4
(B13) Joints 4
(B14) Appearance 4
(B15) Installation 4
(B16) Cost 4
(C) USES
General Adaptability of Weatherwood 4
Illustration Details 5
(D) Importance of Good Construction
(Preliminary Specification Data)
(Dl) Introduction 4
(D2) Materials 6
(D3) Construction 6
(D4) Anchors 7
(D5) Window and Door Frames 7
Tables :
Working Stresses, Wood Joists 6
Maximum Spans for Ceiling and Attic Floor Joists 0
Alaximum Spans for Floor Joists 7
Cross Bridging for Floor and Ceiling Joists 7
Recommended Construction Details 8
(E) Effective Insulation Thickness and Location
(El) Heat Flow 9
(E2) Roofs 9
(E3) Exterior Walls 9
(E4) Weatherwood as Sheathing and Roof Board-
ing 9
(E5) Insulating the Interior 9
(F) Weatherwood as Sheathing and Roof
Boarding
(Fl) Use 10
(F2) Sizes 10
(F3) Advantages 10
(F4) Specifications 10
(F5) Supplementary Provisions 10
(G) Weatherwood Insulating Lath
(Gl) Use 10
(G2) Size 10
(G3) Advantages 10, 11
(G4) Specifications 11
(05) Supplementary Provisions 11
PAGE
(H) Weatherwood as Interior Finish
(HI) Introduction 12
(H2) Use 12
(H3) Sizes 12
(H4) Advantages 12
(H5) Specifications 12
(H6) Supplementary Provisions — Finishing, etc. 12, 13
(J) Weatherwood as Exterior Finish
(Jl) Use 13
(J2) Sizes 13
(J3) Advantages 13
(J4) Specifications 13
(K) Weatherwood Used as Added Insulation
(Kl) Use 13
(K2) Sizes 13
(K3) Advantages 13
(K4) Specifications 13, 14
(K5) Supplementary Provisions 14
(L) Weatherwood Insulation Over Roof Decks
(Ll) Use 14
(L2) Size (Area of Units) 14
(L3) Thickness and Weights 14
(L4) Advantages 14, 15
(L5) Application over Wood Decks — Specifications 15
(L6) Application over Concrete or Tile Roof
Decks — Specifications 15, 16
(L7) Application over Steel Decks — Specifications. 16
(L8) Application under Steel Decks 16
(L9) Determination of Heat Resistance of Indus-
trial Roofs
(L9a) General 16
(L91)) Factors Involved 10, 17
(L9c) Mathematical Computation for Fuel Saving. 17
(L9d) Radiation Requirements 17
(L9e) Mathematical Computation for Radiation
Savings 17
(L9f) Graphic Solution of Fuel and Radiation
Savings 17
Tables and Charts:
Coefficients of Transmission (U) 18
Climatic Conditions (U. S. Weather Bureau) 19
Inside Temperature Usually Specified 19
Chart for Graphic Solution of Fuel and Radiation
Problems 20
Relative Humidity 20
(LIO) Prevention of Condensation
(LlOa) General 21
(LlOb) Factors Involved 21, 22
(LlOc) Mathematical Computation of Condensation
Conditions 22
(LlOd) Graphic Solution of Condensation Prob-
lems 22
Charts:
Charts for Graphic Solution of Condensation Prob-
lems 23
(M) Weatherwood Sound Deadening Construc-
tion
(Ml) The Need for Sound Deadening 24
(M2) The Problem of Sound Deadening 24
(M3) Sound Transmission 24, 25
(AI4) Destruction of Sound Energy 25
Sound Deadening Construction Details 25
1
B2581
WEATHERWOOD: A STRUCTURAL INSULATING SOARD
Manufactured by
CHICAGO MILL AND LUMBER CORPORATION
111 West Washington Street
CHICAGO, ILL.
Weatherwood
INSULATES AGAIN S
UNFRIENDLY WEATHER
THE COMPANY
ITS RESPONSIBILITY
and
Products
(1) Weatherwood Insulating Board, i/^ in
1 in. thick, 4 ft. wide by 8, 9, 10 and 12 ft. long.
(2) Weatherwood Insulating Lath, Yo in. and 1 in.
thick, 18x48-in. units with exclusive tongue and groove
matched longitudinal edges.
(3) Weatherwood Roof Deck Insulation, i/^ in.
to 3 in. thick in multiples of i/^ in., 2 ft. wide by 5 ft.
long.
The Company — Its Experience
Weatherwood is manufactured by the Chicago
Mill and Lumber Corporation which has been con-
tinuously in business since 1881 — a half century of suc-
cessful accomplishment. The Corporation has long
been a producer of lumber and wood products, and
has acquired, together with its associated companies,
a thorough knowledge of wood and fiber products.
The research and engineering staff for many years
has studied from every angle the production of mate-
rials kindred to insulating board and the cumulative
result of this experience is — Weatherwood.
The Company enjoys an extremely satisfactory
financial position, and with its associated companies
represents a capital investment of approximately
$62,000,000, with an annual business in excess of
$30,000,000.
The Chicago Mill and Lumber Corporation
owns and operates extensive tracts of southern hard-
wood in Louisiana, Arkansas, Mississippi and North
Carolina and is in a position to produce a practically
limitless and perpetual quantity of Weatherwood.
Responsibility
Our rating, the highest given in Bradstreet's and
R. G. Dun's, is over $1,000,000— first grade of credit.
Manufacturing Facilities
Weatherwood is manufactured in a specially con-
structed plant with the most modern equipment for the
constant control of uniformity in process and product.
Expanding production has been provided for in the con-
struction of the plant, assuring an output equal to all
demands. The plant is centrally located at Greenville,
Miss., in the heart of the Company's southern hardwood
tracts, with unexcelled shipping facilities.
Personnel and Service
The Insulation Division of the Chicago Mill and
Lumber Corporation is under the management of some
of the most capable and best known men in the insulat-
ing material industry. Its Research Department is en-
gaged in constant study and experiment to promote
insulation improvements.
To its Technical Department may be submitted all
problems of application and decoration for insulation,
structural, sound deadening or acoustical uses.
How Weatherwood Is Marketed
Weatherwood is marketed nationally, through the
better Retail Lumber Dealers who maintain local stocks
of all types of Weatherwood.
The Weather Vane Trade Mark
The Weathercock weather vane is the trade-mark
of Weatherwood and "the symbol of insulation effi-
ciency." Through our dealers,, we will furnish an
attractive, practical weather vane in the shape of our
Weathercock trade-mark to install on the roof of each
building in which Weatherwood has been used in a
proper and representative way. This unusually attrac-
tive weather vane carries no advertisement.
(A) WEATHERWOOD— MANUFACTURING PROCESS
(Al) General
Weatherwood is an insulating board designed and
manufactured for use in all types of structures as an
insulation against heat loss and sound transmission.
(A2) Ideal Insulating Structure
Weatherwood is the only insulating board fabri-
cated from hardwood.
The insulating efficiency of any material is largely
dependent on the number and size of its confined struc-
tural air cells — the greater the number and the smaller
the size of the individual cells the greater the efficiency.
It is a well-known fact that hardwood fibers are
tiny, closed-end cells. Hardwood fibers are not sap
ducts, but are clustered around the duct areas. Soft-
wood fibers, on the other hand, are mostly continu-
ous tubes or ducts through which the tree elevates its
sap.
The microscopic, confined air cells of the individual
hardwood fibers, combined with the multitude of small
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PAGE 1
Continued on next page
B2582
Chicago Mill and Lumber Corporation
air cells created between the fibers when these are felted
or fabricated in Weatherwood, results in an ideal insu-
lating structure of great efficiency.
(A3) Details of Process
(A3a) Raw Stock — Weatherwood is made largely
from the waste from certain species of Southern hard-
woods. This includes miscellaneous trimmings from
sawmills, as well as trimmings and cuttings in the
logging operations which are too small for lumber
utilization. This material represents the strongest,
toughest part of the trees so far as the fiber is con-
cerned.
(A3b) Fiber Reduction
trimmings and logwood ar-
riving at the insulation mill
are first passed through
barkers which completely
remove the unsuitable bark.
The remaining clean wood
is then delivered to the fiber-
reducing equipment which
grinds it into the various
types of fiber constituting
the finished board. It is the
particular mixture of fibers,
individually and in bundles,
that makes possible the felt-
ing of the entire mass into
a strong, homogeneous
board.
(A3c) Weatherproof-
ing and Preservative
Treatment — Prior to the
felting of the fiber into the
sheets of Weatherwood, the
*'stock" is treated with a
waterproofing solution,
which is uniformly precipi-
tated on each individual fiber
of the entire mass. The
weatherproofing of a board
of this character is accom-
plished by the formation of
Process — All of the
of
Section of Hardwood
This section is enlarged approximately 9% times showing
the closed-end fiber. "AR ' is the annular ring made uo
'S" spring wood and **SW" summer wood. "MR
transverse medullary ray. "P" is a sap duct formed by the
clustered, surrounding fibers "F."
This cut is shown through the courtesy of The Forest
Products Laboratory
a film coating over each fiber which seals the fiber and
offers a high surface tension which further protects it
from moisture. The waterproofing treatment is con-
summated with the setting of the size in the drying
process (see (A3e)).
The weatherproofing agent also acts as a steriliz-
ing and preservative treatment for the wood fibers.
(A3d) Felting Process — After the various types
of fiber have been prepared and the mass reduced to
the proper consistency by the addition of clean water,
the mixture or '*stock" passes on to an improved type
of felting machine, where the fibers are felted into the
finished boards, leaving the felting machine in a very
wet condition.
This process felts the
board, full ^ in. thick, in
one homogeneous mass in-
stead of combining several
layers; thus the board, free
of lamination, is not prone
to split and is extremely du-
rable in handling and use.
(A3e) Drying Process
— The wet sheet of Weath-
erwood, now fabricated,
passes slowly through a dry
kiln of the air circulation
type. Here, the rapid circu-
lation of dry, warm air re-
moves the excess moisture
from the board and at the
same time so sets the weath-
erproofing and preservative
that moisture has very little,
if any, effect on the finished
product.
(A3f) Cutting— As the
board comes from the dry-
er, it is cut to the size re-
quirements of the various
products and, passing along
diverse lines, is assembled,
finished and prepared for
shipment.
shows a
(B) PHYSICAL CHARACTERISTICS
(Bl) Low Thermal Conductivity
The thermal conductivity of Weatherwood has been
established by various nationally known testing labora-
tories. The average conductivity established is .32
B.t.u.^s per hour, per sq. ft., per degree F., per inch
thickness. The following test conducted by G. F. Geb-
hardt, (J. C. Peebles, Testing Engineer) at the Labora-
tories of Armour Institute of Technology, is typical.
HEAT CONDUCTIVITY OF WEATHERWOOD INSU-
LATING BOARD— FLAT PLATE METHOD
Thickness,
in.
Density,
lbs. cu. ft.
Heat conductivity, B.t.u.'s per hour
1 in. thick
0.502 in. thick
0.502
15.2
0.32
0.64
(B2) Size (Area)
The standard board is 4 ft. wide by 8, 9, 10 or 12 ft.
long. Weatherwood Insulating Lath is 18 in. by 48 in.
Weatherwood Roof Insulation is 2 ft. by 5 ft.
(B3) Thickness
The Weatherwood boards are fabricated full % in.
thick. All of the various products are marketed in this
thickness and in 1-in. thickness as well.
The 1-in. thick Weatherwood is made up of two
thicknesses of the i/^-in. stock, rigidly secured together
by means of metal staples. This method combines the
two i/^-in. thick boards permanently into a practical unit
full 1 in. thick.
See particularly (L3a) page 14 describing in detail
the method of manufacturing Stapled Roof Deck Insu-
lation units up to 3-in. thickness.
(B4) Weight
Weatherwood weighs 650 lb. per 1000 sq. ft. of
half inch material; inch thickness weighs twice as
much, etc.
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Chicago Mill and Lumber Corporation
B2585
(B5) Resistance to Moisture
In the process of manufacture, the complete fiber
content is treated to resist absorption of moisture (see
(A3c) page 2). Laboratory tests show that the board
has an extremely low absorption factor and practically
no capillarity.
The insulating efficiency of any material is imme-
diately reduced if it absorbs and holds moisture, due to
the fact that water is an excellent heat conductor.
Weatherwood under normal building installations may
be considered practically moistureproof.
The following tests conducted by G. F. Gebhardt,
(J. C Peebles, Testing Engineer) at the Laboratories
of Armour Institute of Technology, are typical.
Water Absorption Test
In making this test two samples of the board meas-
uring 12x12 in. by approximately i/^ in. in thickness
were used. These samples were placed in a horizontal
position in a large vessel containing water, so that the
upper surface of the boards was exactly 1 in. below the
surface of the water. Each sample was supported on
two y2-in. brass rods and held down with sufficient
weight to keep the sample submerged. Two brass rods
were also placed on the upper surface of each test sam-
ple to support the above mentioned weight. In this
way, practically the entire surface of the test sample
was in contact with the water.
In order that the water might be maintained sub-
stantially pure during the test fresh water was supplied
at one side of the tank and allowed to flow over a weir
at the other side. This water was maintained through-
out the test at a constant temperature of 62° F. At the
expiration of two hours the samples were removed from
the water and the surface moisture removed with blot-
ting paper. They were then weighed and the increase
in weight expressed as a percentage of the original dry
weight. The results are as follows:
WATER ABSORPTION TEST
WEATHERWOOD INSULATING BOARD
Sample
Size, in.
Weight in grams
Increase in weight
Before
After
Grams
Per cent
No. 1
No. 2
12x12x0.54
12x12x0.54
332.2
333.6
373.0
375.0
40.8
41.4
12.3
12.4
Capillarity Test
In conducting this test two samples of the board
measuring 4x4 in. by approximately i/^ in. thick were
used. These samples were placed in a desiccator over
sulphuric acid for a period of 24 hours. They were
then carefully weighed and placed in a closed vessel
containing water. Each sample was placed on edge in
such a position that it dipped into the water exactly
y2 in. The vessel was then sealed airtight and main-
tained for 24 hours at a temperature of 70° F. The
samples were then removed and weighed and the in-
crease in weight converted to volume of water absorbed,
expressed in cubic inches.
CAPILLARITY TEST
WEATHERWOOD INSULATING BOARD
Sample
Size, in.
Water absorbed,
cu. in.
No. 1
No. 2
4x4x0.54
4x4x0.54
0.445
0.438
(B6) Structural Strength
The hardwood fibers of which Weatherwood is
composed are tough and resilient. Tests on Weather-
wood used as sheathing prove that when properly
applied, the %-in. thick board is over twice as strong
(so far as bracing against distortion) as standard if -in.
thick matched lumber sheathing applied horizontally in
the customary manner. Weatherwood also possesses
distinct advantages over diagonal sheathing, in that it
is not prone to shrinkage or expansion after application,
which tends to throw strains into the framework and is
much more economical to apply.
Weatherwood has a tensile strength of over 300 lb.
per sq. in., and a modulus of rupture of over 400 lb. per
sq. in., fiber stress, bending.
(B7) Plaster Bond
Authentic tests show that to rupture the bond be-
tween gypsum plaster and Weatherwood Lath requires
over 1350 lb. per sq. ft. Even then, the rupture occurs
in the board itself and not at the bond surface. The
strength of this plaster bond is more than twice that of
wood lath and plaster, which experience has proven
entirely adequate.
The following test conducted by Robert W. Hunt
Company, Engineers, Chicago, is typical:
Three samples, approximately 6 in. square, were
plastered with wood fiber plaster and after curing for
seven days were secured by asphalt to wooden blocks on
each side of the specimen. The wooden blocks were
then secured in the testing machine and in attempting to
pull them apart, tension was generated on the specimens
tending to pull the plaster away from the insulating
board, with the results below.
Failure in each case was through the Weatherwood
close to the asphalt by which it was secured to the
wooden block.
PLASTER BOND
WEATHERWOOD INSULATING LATH
Specimen No.
1
2
3
6.00x6.05
5.98x5.95
5.98x6.00
Area, sq. ft
.2521
.2471
.2492
Maximum load, lb.
345
235
310
Maximum load, lb.
per sq. ft
1369
951
1255
(B8) Fire Resistance
Weatherwood is slow-burning. Due to the fact
that there are no open joints to permit inflow of air,
Weatherwood forms a barrier against fire travel.
(B9) Sterility
Made only of clean, sterilized hardwood fibers it is
odorless under all conditions. Its weatherproofing
chemical treatment during the manufacturing process
(see (A3c) page 2), makes it distinctly distasteful to
rodents and insects.
(BIO) Durability
The hardwood fibers, from which Weatherwood is
fabricated, are the toughest and most resilient in the
tree growth (see (A3a) page 2), in addition to which
all the fibers are treated with a preservative (see (A3c)
page 2).
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B2584
Chicago Mill and Lumber Corporation
(Bll) Uniformity
Adequate laboratory control and mill inspection
assure absolute uniformity in density, structural strength
and appearance. Handling facilities and packing
methods eliminate damage under normal shipping con-
ditions.
( B 1 2 ) Non-compressibility — Resilience
When laid over roof decks under standard roof-
ing materials, it is sufficiently firm to prevent injuri-
ous denting or cutting of the roofing under normal
use. Weatherwood will not compress under furring
strips. When compressed under heavy concentrated
loads it resumes its original shape after the load is
removed.
(813) Joints
Due to the size of the boards (4 ft. wide by 8, 9,
10 and 12 ft. long) and the method of installation, the
unbroken continuity, essential in the solution of insu-
lation problems, is easily maintained. The exclusive
Weatherwood Lath tongue and groove, long-side joint
maintains similar continuity where these units (18x48
in.) are used.
(814) Appearance
One surface is finished in a uniform semirough
texture and the other in a smooth screen surface. The
color is an attractive deep cream.
(815) Installation
The board is light in weight and in all of the various
convenient sizes it is easy to handle and install at low
labor costs. It is cut and nailed like lumber.
(816) Cost
Conservation of waste materials, quantity produc-
tion and national distribution through established trade
channels assure a reasonable cost absorbed in fuel sav-
ings in from four to five heating seasons.
(C)
(Cl) General — Weatherwood, a structural insu-
lating board made in two commercial thicknesses (full
in. and full 1 in.), is designed, as set forth in
(B) "Physical Characteristics," pages 2, 3 and 4 to ful-
fill every building insulation need.
The main purpose of all building insulation is to
prevent heat loss through the exterior walls and roofs
in cold weather and to exclude the heat from the sun's
rays in warm weather — justified not only by the econ-
omies of fuel conservation but as well by increased
comfort reflected in beneficial effects on health.
When properly installed, Weatherwood is an excel-
lent insulation against sound transmission.
Below are briefly outlined the various uses and
applications of Weatherwood, each subsequently treated
in detail.
(C2) As Sheathing and Roof Boarding — Under
wood siding, stucco, masonry veneer, shingles or slate,
etc.
(C3) As Roof Insulation — Over wood, concrete,
steel or tile roof decks to be covered with a roofing
material.
(C4) As Insulating Lath — To receive interior
plaster.
(C5) As Interior Finish (without Plaster) —
Either in its natural finish or stained or painted. It is
an excellent base for plastic paints and may be used as
a base for wall paper.
(C6) As Interior Lining for Sound Absorption
— To provide proper acoustical conditions for halls,
gymnasiums, churches, schools, etc.
(C7) As Exterior Finish — Painted, it has many
uses as an exterior exposed finish in the lighter, less
permanent constructions where cost is a prime factor.
(C8) As Added Insulation — Added to the usual
constructions purely for its insulating value as follows :
(a) Over exterior wood sheathing covered by addi-
tional exterior finish.
(b) Under or over wood roof sheathing covered
with shingles or other roofing materials.
(c) Over interior wood studs, joists or other
framework with an additional plaster base furred out or
placed immediately over it.
(d) Between rough and finished floors.
(e) Over wood, concrete, steel or tile roof decks to
be covered with a roofing material.
(C9) As Insulation for Masonry Walls — Applied
over furring strips, as insulating lath, as interior finish
or as insulation only.
(ClO) As a Sound Deadener — In partitions and
floor to prevent the transmission of sound from one
room to those adjoining.
(D) IMPORTANCE OF GOOD CONSTRUCTION
Preliminary Specification Data
( D 1 ) Introduction
Weatherwood Structural Insulation requires no
special construction features for successful application.
Experience has shown, however, that so frequently are
the basic principles of good construction violated, it
is important to stress here the salient points; and
particularly so, since the building construction is cus-
tomarily provided for in other divisions of the speci-
fication.
We recommend that the details for good construc-
tion as approved by the building code committee of the
U. S. Department of Commerce and the National Lum-
ber Manufacturers Association be adhered to. Good
construction does not add appreciably to the cost.
In no place in the building construction is faulty
construction more apparent than in the resulting cracks
in the interior plastering. That the lath and plaster is
not always responsible for cracking of plastered sur-
faces is indicated by the following quotation from the
National Building Code Committee report.
^'Following are some of the common causes which
result in cracked plaster :
(1) Inadequate or faulty footing under bearing
posts.
(2) Girders too small or too few bearing posts.
(3) Joists of insufficient size.
(4) Joists under partition not doubled.
(5) Improper framing over wide openings.
(6) Uneven settlement due to shrinkage of wood
frame improperly designed.
(7) Settlement of wall footing and foundation.
(8) Separation of partitions from walls.
(9) Failure to conform to good plastering stand-
ards."
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Chicago Mill and Lumber Corporation
B2585
WEATHERWOOO
— used as
j-oof boarding
Note --First floor construction,
as shown, \s recommended for
reducing furnace noises.
WEATHER-
WOOD
GENERAL ADAPTABILITY OF WEATHERWOOD
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B2586
Chicago Mill and Lumber Corporation
WORKING STRESSES— Joists, Planks, Beams and
Stringers — Continuously Dry
(Pounds per Square Inch)
Recommended by Forest Products Laboratory, United States For-
est Service, for Grades Complying with the Minimum Basic
Structural Provisions of American Lumber Standards
Species
Cedar:
Alaska
Northern and
southern white.
Port Orford . . .
Western red . . .
Cypress:
Southern
Douglas fir:
Coast type ....
Rocky Moun-
tain type
Fir:
Balsam
Golden, noble,
silver, white. . .
Hemlock :
Eastern
West Coast
Larch :
Western
Pine :
California, Ida-
ho and northern
white, Pondosa,
and sugar
Norway
Southern yellow
Redwood
Spruce:
Engelmann ....
Red, white, and
Sitka
Tamarack
Maxi-
American
rLxtreme
mum
standard
fiber in
hori-
grade
bending
zontal
shear
f Select
1,100
90
1 Common
880
72
Select
750
70
ICommon
600
56
Select
1,100
90
ICommon
880
72
Select
900
80
\Common
720
64
Select
1,300
100
\ Common
1,040
80
Dense select
1 ,750
105
Select
1.600
90
Dense common
1,400
103
Common
1,200
72
Select
1,100
85
[Common
880
68
Select
900
70
[Common
720
56
Select
1,100
70
\Common
880
56
Select
1 100
7n
/ u
(Common
880
56
Select
1,300
75
\ Common
1,040
60
(Select
1,200
100
1 Common
960
80
Select
900
85
[Common
720
68
(Select
1,100
85
^Common
880
68
Dense select
1,750
128
Dense common
1,400
103
Common
1,200
88
Select
1,200
70
[Common
960
56
Select
750
70
Common
600
56
Select
1,100
85
Common
880
68
Select
1,200
95
( Common
960
76
Com-
pression
perpen-
dicular
to grain
250
175
250
200
350
380
345
380
325
275
150
300
300
300
Modulus
of
elasticity
1,200.000
800,000
1,200.000
1,000,000
1 ,200,000
.1,600.000
1,200,000
1,000.000
1,100,000
1,100,000
1,400.000
250
1.000,000
300
1,200,000
380
380
325
) 1.600,000
J
250
1,200,000
175
800,000
250
1.200.000
300
1,300.000
(D2) Materials
The species of framing material as well as the
proper size should be carefully selected for its specific
use. Only thoroughly seasoned lumber should be
used.
The warping, twisting, excessive shrinkage and de-
flection of the framing members are responsible largely
for cracks in stucco, masonry veneer and interior plas-
ter whether the sheathing be wood or structural insula-
tion such as Weatherwood, or whether the plaster base
be wood, metal, gypsum or Weatherwood Insulating
Lath.
While Weatherwood Sheathing is extremely strong
(see (B6) page 3), no form of sheathing will prevent
distortion due to improperly selected, unseasoned fram-
ing members.
The tables on this and the following page are rec-
ommended in the selection of framing materials.
(D3) Construction
There are three general types of wood frame con-
struction in common use — namely, "balloon frame,"
"braced frame" and "Western frame." Lumber shrinks
at right angles to the direction of the grain. Since the
"balloon frame" construction eliminates to the greatest
extent the element of lumber shrinkage it is particularly
recommended.
In all three types of framing the comer bracing is
a most important feature which should never be omitted.
Whether the sheathing be wood, applied horizontally or
diagonally, or structural insulation board, such as
Weatherwood (see (B6) page 3), the diagonal corner
bracing is desirable.
Always include the recommended fire and heat
stops in "balloon" and "braced frame" constructions.
To summarize the salient recommended construc-
tion features we include the details shown on page 8.
MAXIMUM SPANS FOR CEILING JOISTS AND ATTIC FLOOR JOISTS, Uniformly Loaded
Nominal
size of
joists, in.
Spacing
of
of joists,
center to
center, in.
Maximum allowable lengths between supports (clear span)
Limited by deflection of ^/m of the span
Having determined by reference to the building code or the above table the allowable modulus of elasticity in pounds per square inch
for the species of timber used, refer to the column below with the corresponding value to determine maximum safe span
Ceiling joists
Attic floor joists, livt load 20 lb. per sq. ft.
£=1,000,000
£ = 1.200.000
£=1.400.000
£ = 1,600.000
£=1.000,000
£ = 1,200,000
£ = 1,400.000
£ = 1,600.000
2X 4 1
12
16
24
9' 4"
8' 7"
7' 1"
10' 0"
9' 2"
8' 1"
10' 6"
9' 8"
8' 6"
11' 0"
10' 0"
8' 11"
6' 6"
5' 11"
5' 3"
7' 0"
6' 3"
5' 7"
7' 4"
6' 8"
5' 10"
7' 8"
6' 11"
6' 1"
2X 6 1
12
16
24
14' r
w y
W 8"
15' 5"
14' 0"
12' 5"
15' 10"
14' 8"
13' 0"
16' 7"
15' 4"
13' 8"
10' 0"
9' 1"
8' 1"
10' 9"
9' 8"
8' 7"
11' 3"
10' 2"
9' 0"
11' 0"
10' 8"
9' 7"
2X 8 1
12
16
24
18' 6"
17' 2"
15' 4"
19' 8"
18' 3"
16' 4"
20' 0"
19' 3"
17' 2"
21' 8"
20' 2"
18' 0"
13' 4"
12' 1"
10' 9"
14' 2"
12' 10"
11' 5"
14' 11"
13' 6"
12' 0"
15' 7"
14' 2"
12' 7"
2X10 1
12
16
24
23' 0"
21' 4"
19' 3"
24' 5"
22' 9"
20' 5"
25' 8"
24' 0"
21' 6"
26' 10"
25' 0"
22' 6"
16' 9"
15' 3"
13' 7"
17' 9"
16' 2"
14' 5"
18' 9"
17' 0"
15' 2"
19' 7"
17' 9"
15' 10"
2X12 1
12
16
24
27' 2"
25' 6"
23' 0"
28' 11"
27' 0"
24' 5"
30' 0"
28' 6"
25' 9"
29' 9"
26' 10"
20' 0"
18' 4"
16' 4"
21' 4"
19' 5"
17' 4"
22' 6"
20' 6"
18' 3"
23' 6"
21' 5"
19' 1"
Note: The lengths are based on: Maximum allowable deflection of 1/360 of span length. Modulus of elasticity as noted for E.
Ceiling Joists Attic Floor Joists
Dead load: Weight of joists plus plaster ceiling (10 lb. per sq. ft.) Dead load: Weight of joist. Weight of lath and plaster ceiling
Live load: None. (10 lb. per sq. ft.). Single thickness of flooring (2.5 lb. per sq. ft.).
Live load: 20 lb. per sq. ft. of floor area.
Sweet's PAGE 6
Continued on next page
Chicago Mill and Lumber Corporation
B2587
(D4) Anchors
Where Weatherwood is used as sheathing and roof
boarding, exterior finish or interior finish (see section
(C) "Uses" page 4), it is recommended that the
framed superstructure be well anchored to the founda-
tion. This is due to the fact that the Weatherwood, an
extremely light material, is substituted for the heavier
standard wood sheathing, exterior siding, etc., or lath
and plaster and the anchors are desirable to compensate
for the reduced weight.
(D5) Window and Door Frames
Weatherwood Sheathing and Weatherwood Insu-
lating Lath do not require special window and door
frames (see details on page 8). It is strongly recom-
mended that in frame construction the window and door
frames, whether of stock or special design, be provided
with wide outside blind casings (often omitted) and
inside ground casings. Authentic tests show that the
air infiltration or leakage around windows where these
members are omitted is equal to the air leakage through
an unweatherstripped window. To prevent air leakage
around wood frames in masonry openings, they should
be thoroughly calked with oakum or similar material
from the inside.
In the average uninsulated dwelling the estimated
heat loss through and about the exterior doors and win-
dows is from 40 to 45 per cent — from 55 to 60 per cent
is lost through walls and roofs.
Worthwhile reduction of this heat loss at doors
and windows may easily be accomplished by proper de-
sign and construction, calking, weatherstrips and storm
sash.
Often much of the economy and comfort of well
insulated walls is lost through poorly constructed, im-
properly installed, air leaking windows and doors.
MAXIMUM SPANS FOR FLOOR JOISTS, Uniformly Loaded
(Live load 40 lb. per sq. ft. with plastered ceiling. Live load 50 lb. per sq. ft. with unplastered ceiling)
Nominal
size of
joists,
inches
Spacing
of
joists
center
to
center,
inches
Maximum allowable lengths between supports (clear span)
Limited by deflection of i sfio of the span.
Having determined by reference to the
building code or the table on page 6 the
allowable modulus of elasticity in pounds
per square inch for the species of timber
used, refer to the column below with the
corresponding value to determine span
Determined by bending
Having determined by reference to the building code or the table on page 6 the allowable
extreme fiber stress in bending in pounds per square inch for the species and grade of lumber
used, refer to the column below with the corresponding value to determine maximum
safe span
LOGO, 000
1 .200.000
E =
1,400.000
E =
L600.000
/ =
900
/=
1.000
/ =
1,100
/ =
1,200
/ =
1.300
/ =
1,400
/ =
1.500
/ =
1.600
/ =
1.700
/ =
1.800
2X 6 1
12
16
24
8' 6"
V 9"
6' 10"
9' 1"
8' 3"
7' 3"
9' 6"
8' 8"
7' 7"
10' 0"
9' 1"
8' 0"
9' 6"
8' 3"
6' 9"
10' 0"
8' 8"
7' 1"
10' 5"
9' 1"
7' 6"
10' 11"
9' 6"
7' 10"
11' 4"
9' 10"
8' 1"
11' 10"
10' 3"
8' 5"
12' 2"
10' 8"
8' 9"
12' 7"
11' 0"
9' 0"
13' 0"
11' 4"
9' 3"
13' 5"
11' 7"
9' 6"
{
2X 8 1
12
16
24
ir 5"
10' 5"
9' 2"
12' 0"
11' 0"
9' 8"
12' 8"
11' 7"
10' 2"
13' 3"
12' 1"
10' 8"
12' 6"
10' 11"
8' 11"
13' 2"
11' 6"
9' 5"
13' 10"
12' 0"
9' 11"
14' 5"
12' 7"
10' 4"
15' 0"
13' 1"
10' 9"
15' 7"
13' 8"
11' 2"
16' 1"
14' 1"
11' 7"
16' 8"
14' 6"
12' 0"
17' 2"
15' 0"
12' 4"
17' 8"
15' 5"
12' 8"
2X10
12
16
24
14' V
13' 1"
11' 6"
15' 2"
13' 10"
12' 2"
16' 0"
14' 7"
12' 10"
16' 8"
15' 3"
13' 5"
15' 9"
13' 9"
11' 4"
16' 7"
14' 6"
11' 11"
17' 4"
15' 2"
12' 6"
18' 2"
15' 10"
13' V
18' 11"
16' 6"
13' 8"
19' 7"
17' 1"
14' 1"
20' 3"
17' 9"
14' 7"
21' 0"
18' 4"
15' 1"
21' 8"
18' 10"
15' 7"
22' 3"
19' 5"
16' 0"
2X12
12
16
24
17' 3"
15' 9"
13' 10"
18' 3"
16' 9"
14' 9"
19' 3"
17' 7"
15' 6"
20' 1"
18' 5"
16' 2"
18' 11"
16' 6"
13' 8"
19' 11"
17' 5"
14' 4"
20' 11"
18' 3"
15' 1"
21' 11"
19' 1"
15' 9'
22' 8"
19' 11"
16' 5"
23' 6"
20' 7"
17' 0"
24' 5"
21' 4"
17' 7"
25' 2"
22' 0"
18' 2"
26' 0"
22' 9"
18' 9"
26' 9"
23' 5"
19' 4"
2X14
12
16
24
20' 0"
18' 4"
16' 3"
21' 2"
19' 6"
17' 3"
22' 6"
20' 6"
18' 1"
23' 5"
21' 5"
18' 11"
21' 11"
19' 3"
15' 11"
23' 2"
20' 3"
16' 9"
24' 3"
21' 3"
17' 7"
25' 4"
22' 3"
18' 5"
26' 4"
23' 2"
19' 2"
27' 4"
24' 0"
19' 10"
28' 4"
24' 10"
20' 7"
29' 4"
25' 8"
21' 3"
30' 0"
26' 6"
21' 11"
27' 3"
22' 6"
3X 6
12
16
24
9' 11"
9' 1"
7' 11"
10' 6"
9' 8"
8' 5"
11' 2"
10' 2"
8' 11"
11' 8"
10' 8"
9' 4"
11' 10"
10' 4"
8' 6"
12' 5"
10' 11"
8' 11"
13' 1"
11' 5"
9' 5"
13' 8"
11' 11"
9' 9"
14' 3"
12' 5"
10' 3"
14' 9"
12' 10"
10' 8"
15' 3"
13' 4"
11' 0"
15' 9"
13' 9"
11' 4"
16' 3"
14' 3"
11' 9"
16' 9"
14' 9"
12' 0"
3X 8
12
16
24
13' 1"
12' 0"
10' 8"
13' 11"
12' 9"
11' 3"
14' 8"
13' 5"
11' 10"
15' 4"
14' 0"
12' 4"
15' 7"
13' 8"
11' 3"
16' 5"
14' 5"
11' 10"
17' 3"
15' 1"
12' 5"
18' 0"
15' 9"
13' 0"
18' 9"
16' 5"
13' 7"
19' 5"
17' 0"
14' 1"
20' 1"
17' 8"
14' 7"
20' 9"
18' 3"
15' 0"
21' 5"
18' 9"
15' 6"
22' 0"
19' 4"
15' 11"
3X10
12
16
24
16' 5"
15' 1"
13' 4"
17' 6"
16' 1"
14' 2"
18' 5"
16' 11"
14' 11"
19' 3"
17' 8"
15' 7"
19' 6"
17' 2"
14' 3"
20' 7"
18' 1"
15' 0"
21' 7"
18' 11"
15' 9"
22' 6"
19' 9"
16' 5"
23' 3"
20' 8"
17' 1"
24' 4"
21' 4"
17' 9"
25' 2"
22' 2"
18' 4"
26' 0"
22' 10"
18' 11"
26' 9"
23' 7"
19' 6"
27' 7"
24' 3"
20' 1"
3X12
12
16
24
19' 9"
18' 2"
16' 1"
20' 11"
19' 4"
17' 1"
22' 1"
20' 4"
18' 0"
23' 1"
21' 3"
18' 9"
23' 4"
20' 6"
17' 1"
24' 7"
21' 8"
18' 0"
25' 9"
22' 9"
18' 10"
26' 11"
23' 9"
19' 9"
28' 0"
24' 8"
20' 6"
29' 1"
25' 8"
21' 4"
30' 0"
26' 6"
22' 1"
27' 5"
22' 9"
28' 3"
23' 6"
29' 1"
24' 2"
3X14
12
16
24
23' 1"
21' 3"
18' 9"
24' 5"
22' 6"
20' 0"
25' 9"
23' 9"
21' 0"
26' 11"
24' 10"
22' 1"
27' 0"
23' 11"
19' 11"
28' 6"
25' 2"
21' 0"
30' 0"
26' 5"
22' 0"
27' 7"
23' 0"
28' 9"
23' 11"
29' 9"
24' 10"
30' 0"
25' 9"
26' 7"
27' 5"
28' 2"
Noff.- When limited by deflection, the lengths are based on: Maximum allowable deflection of 1/360 of span length. Modulus of elas-
ticity as noted for E. When determined by bending strength on the piece: Allowable stress in extreme fiber in bending as noted for /.
Dead load: Weight of joist. Weight of lath and plaster ceilinf? Live load: 40 lb. per sq. ft. of floor area with plastered ceiling,
(10 lb. per sq. ft.). Double thickness of flooring (5 lb. per sq. ft.). or 50 lb. per sq. ft. with ceiling unplastered.
GROSS BRIDGING FOR FLOOR AND CEILING JOISTS
Number of rows
1
2
3
Span
From 6' 0" to 10' 0"
From 10' 0" to 20' 0"
Over 20' 0"
Sweet's
PAGE 7
Continued on next page
B2588
Chicago Mill and Lumber Corporation
WALL
BALLOON FRAME
BRACED FRAME
£i £ VA TION OF FXAM/m
SECTION THRU
miSH£0 WALL
WESTERN FRAME
)NEATH£/iWOOO SHeATWNG
1^
-iP/Re STOPS]
-RI650N 6CAR.O
HEAT t
'■ i{/K£. STOPS
S£CTfOf^ TNJIC
£XT£R/Ofl. WALL
SECTION THRU
/AJT6/Z/0/Z PAR.TIT/ON
BALLOON FRAME
At Second Floor
/W£AIti££M20P SH^ATH/N9
5TUDOIN&
Fifie. stops]
-ROaSH FLOOR.
-NEAT 6
FIK.E STOPS
S£CT/ON THRU
£\T£RlOR. WALL
SECT/ ON THRU
INTER/OfiL PART/T/OH
BRACED FRAME
At Second Floor
- STUDOlN(»
-SILL
ROUSH FLOOtt,
3£CnOA^ THRU
aXTEftfO/l. WALL
SECTION THRU
/NTEV.IOR. PART/T/ON
WESTERN FRAME
At Second Floor
LATH fl/PP£0
TO 5/ZF.
WEATHER.WOOD
STANDARD FRAME
^-in. Weatherwood Lath
EXCLUSIVE WEATHER-
WOOD LATH JOINT
l^-in. Weatherwood Sheathing (Longitudinal) F. S. D.
WEATHE/IWOOD
STANDARD FRAME
1-in. Weatherwood Lath
1-in. Weatherwood Sheathing
RECOMMENDED CONSTRUCTION DETAILS
Sweet's
PAGE 8
Continued on next page
Chicago Mill and Lumber Corporation
B2589
(E) EFFECTIVE INSULATION THICKNESS AND LOCATION
(El) Heat Flow
Loss of heat occurs through the heat flow from a
substance of high temperature to one of lower tempera-
ture. Unless some barrier, such as insulation which
definitely resists heat transmission, is interposed be-
tween the two elements of different temperatures, the
heat flow is rapid until the temperatures equalize.
The insulating efficiency of a material varies di-
rectly in proportion to its thickness — ^thus, twice the
thickness, twice the efficiency and conversely, one-half
the thickness, one-half the efficiency. This must be
taken into consideration in comparing two materials
even if they have the same thermal conductivity on the
usual 1-in. thickness.
(E2) Roafs
As set forth in (D5) page 7, from 55 to 60 per
cent of the heat loss in uninsulated dwellings occurs
through the exterior walls and roofs. Of this loss, the
greatest proportion is through the roof or top story
ceiling, due to the fact that heated air rises and that
the roof represents the greatest single area.
Again, in summer the sun's rays fall more directly
and with the greatest intensity on the roof, in conse-
quence of which the top story of the uninsulated house
is a source of great discomfort during hot weather.
To be effective, a minimum of 1-in. thickness of
insulation added to the usual standard construction
should be installed in the roof or top story ceiling de-
pending on whether there is an attic or whether the
attic space is used for living quarters.
(E3) Exterior Walls
While a lesser proportion of heat loss occurs
through the exterior walls as compared with roofs, this
loss is sufficient to require a minimum of I/2 thick-
ness of insulation (such as Weatherwood Insulating
Lath) added to the usual standard frame, wood sheathed
construction to provide any definite economy in fuel
consumption. See particularly (E4).
The infiltration of air through masonry walls has
been definitely established and has now become a factor
in heating design. Due to this fact, it is quite as
essential that masonry walls be insulated as frame walls.
At least ^-in. thick insulation is desirable. Weather-
wood Lath applied to furring strips is an economical
method.
(E4) Weatherwood as Sheathing and Roof Boarding
When an insulating material is substituted for some
other material, such as Weatherwood Sheathing for
wood sheathing, no great insulation benefits accrue un-
less a sufficient thickness of the insulating material is
used.
Weatherwood has a thermal conductivity of .32
B.t.u.'s per hour, per sq. ft., per inch thickness, or .64
B.t.u.'s per i^^-inch thickness (see (Bl) page 2). Stated
in terms of heat resistance, half-inch Weatherwood has
a resistance of L56 degrees (the reciprocal of its con-
ductivity). Ordinary sheathing lumber has a thermal
conductivity of .80 B.t.u.'s per sq. ft., per inch thick-
ness or per ||-in. thickness (as ordinarily used), a
thermal conductivity of .98 B.t.u.'s per sq. ft., per de-
gree F., per hour and a resistance of L02 degrees. In
other words, Weatherwood as a sheathing is approxi-
mately 55% more effective in the i/2-in. thickness than
the standard if-in. wood sheathing.
Despite this fact, and even though there is no insu-
lating board with higher efficiency than Weatherwood,
it should be recognized that used alone as sheathing
without additional insulation on the interior, such as
Weatherwood Insulating Lath, the %-in. thickness of
Weatherwood Sheathing is not sufficient to produce a
truly economical wall from a heat loss standpoint. The
same considerations apply where Weatherwood is sub-
stituted for roof boarding.
Therefore, wherever Weatherwood insulating board
is substituted for wood sheathing on walls, and addi-
tional insulation is not included on the interior, always
use the 1-in. thick Weatherwood.
Where Weatherwood is substituted for roof board-
ing always use the 1-in. thickness and add at least a
i/2-in. thickness on the interior primarily as insulation
(see (C8) page 4), as an interior finish (see (C5) page
4) or as insulating lath (see (C4) page 4).
(E5) Insulating the Interior
The effectiveness and fuel economy of interior
insulation is quite universally overlooked.
It is a well established fact that it is fuel economy
to maintain the same temperature in the home both day
and night. More fuel is consumed in raising the tem-
perature of a cold house in the morning than is con-
sumed in maintaining the uniform temperature because
of the inefficiency of intermittent firing.
It is also a fact that the average person sleeps in
a cold bedroom. The radiator is turned off and the
window is opened, which virtually during this 8-hour
period (one-third of the heating day) converts large
areas of the second story into unheated space similar
to an unheated attic. The heat loss from the first
story through the first story ceiling or second story
floor almost compares with the heat loss through
the uninsulated top floor ceiling or roof (see (E2)
page 9).
If the first story floor over a cold basement, and
the first story ceiling (second story floor) are insulated
and the partitions between heated halls, bathrooms,
dressing rooms and bedrooms are likewise insulated, the
greatest fuel economies are possible and greater com-
fort is assured.
A simple method of accomplishing these desirable
features is the use throughout the dwelling of Weather-
wood Insulating Lath on all interior partitions and ceil-
ings. In floor construction the use of 1-in. Weather-
wood lath or the i^-in. lath on the ceiling with the addi-
tion of 14-in. insulation elsewhere in the construction is
recommended.
This same insulation which makes it possible to
create a cold area as a unit without heat loss in the rest
of the house, also adds a great comfort in sound insula-
tion as well. An appreciably less amount of sound will
be transmitted from one floor to the next and from one
room to those adjoining.
Sweet's
PAGE 9
Continued on next page
B2590
Chicago Mill and Lumber Corporation
(F) WEATHERWOOD AS SHEATHING AND ROOF BOARDING
(Fl) Use
(Fla) Walls — Under wood siding, shingles, stucco or
masonry veneer.
(Fib) Roofs — Under shingles, slate, tile or similar rigid
roof units which may be laid over wood furring strips.
(F2) Sizes
Full 1/2 in. and 1 in. thick by 4 ft. wide by 8, 9, 10 or 12 ft.
long.
(F3) Advantages
(F3a) Low Thermal Conductivity — It is an excellent
insulator when used in the proper thickness. (See (Bl) page 2
and (E4) page 9.)
(F3b) Strength — One-half inch thick, it is approximately
twice as strong (bracing against distortion) as horizontal wood
sheathing. (See (B6) page 3.)
(F3c) Moistureproof — Chemically treated, it is highly
moisture and decay resistive. It requires no waterproof paper
over it for protection. (See (B5) page 3.)
(F3d) No Open Joints — The large boards join only over
framing members. Weatherwood provides a continuous,
unbroken, uniform surface which, without the aid of water-
proof building paper, successfully prevents air infiltra-
tion.
(F3e) Expansion or Contraction — Weatherwood under
all conditions remains as originally applied. It does not expand
or contract appreciably.
(F4) SPECIFICATIONS
Note: Notes are explanatory or advisory only and should
not be included in the specifications.
Note: Select and include only those clauses which apply
to the particular work. Words in bracketed italics are
selective.
(F4a) Work Included
Note: Here list and locate definitely the wall and roof
areas to be covered. If both V2-in. and 1-in. thickness are
used, list separately and the respective locations or areas
covered.
Note: For selection of thickness see division (E) page 9
and particularly (E4).
(F4b) Material
(Sheathing) (and) (roof boarding) shall be Weatherwood
as made by Chicago Mill and Lumber Corporation, 111 West
Washington Street, Chicago. Boards shall be full (V2 in.)
(and) (1 in.) thick (as above designated), 4 ft. wide by 8, 9,
10 or 12 ft. long as best adapted.
(F4c) Application
(F4cl) General — Continuity of insulation is imperative.
Apply Weatherwood with the length parallel with the framing
members. Where possible boards shall be of sufficient length
to completely span between sills and plates or other structural
members. Where end joints are necessary these shall only
be made centered over 2x4-in. headers cut in between fram-
ing members. Side joints shall center over framing mem-
bers.
(F4c2) Spacing — Weatherwood boards shall be spaced
% in. apart at all edges. Bring the Weatherwood in close con-
tact with window and door frames and trim.
(F4c3) Nails—
(a) Use 6d common nails for %-in. thick Weatherwood.
(b) Use 8d common nails for 1-in. thick Weatherwood.
Note: Large headed nails are unnecessary.
(F4c4) Nailing — At all edges, space nails 3 in. apart on
centers and Mj in. from the edge. On intermediate framing
members, space nails 6 in. apart on centers. First nail Weather-
wood to intermediate studs and then nail the edges.
(F5) SUPPLEMENTARY PROVISIONS
Note: Provide for the folloiving in other specification
divisions.
Note: Weatherivood is not a nailing base.
( F5a ) Construction
Follow the recommendations of the Building Code Com-
mittee of the U. S. Department of Commerce and the National
Lumber Manufacturers Association. (See division (D) pages
4, 6, 7 and 8.)
(F5b) Wood Siding
All joints shall butt over the center of a stud.
(F5c) Furring Strips
Provide lx2-in. furring strips properly spaced over
Weatherwood to take shingles, slate, tile and similar wall and
roof covering. Nails shall be sufficiently long to pass through
the furring and Weatherwood and penetrate the framing mem-
bers at least 1 in.
(F5d) Stucco Base
Stucco must be reinforced with self-furring galvanized
wire or expanded metal exterior stucco lath secured to studs
with nails sufficiently long to pass through the Weatherwood
and penetrate the stud at least 1 in.
(F5e) Masonry Veneer Ties
Provide masonry tics at each stud spaced 16 in. apart ver-
tically. Nails shall be sufficiently long to pass through the
Weatherwood and penetrate the stud at least 1 in.
(F5f) Frame Furring, etc.
Provide in accordance with the details window and door
frame furring strips to compensate for the thickness of
Weatherwood.
Note: JVe adi'ocate ivide outside blind stops in frame
construction. If, however, these are omitted, provide thai
the inside of the outside casings be lined with beveled strips
of Weatherwood. See particularly (D5) page 7 and de-
tails on page 8.
(G) WEATHERWOOD INSULATING LATH
(Gl) Use
As an insulating plaster base.
(G2) Size
Full V2 in. and full 1 in. thick by 18x48 in. Half-inch
thickness wrapped 12 pieces to the package, 72 sq. ft. One-
inch thickness wrapped 6 pieces to the package, 36 sq. ft.
Weight, 650 lb. per 1000 sq ft., V2 in. thick.
( G3 ) Advantages
(G3a) Low Thermal Conductivity — It is an excellent
insulator when used in the proper thickness. (See (Bl) page
2 and (E) page 9, particularly (E4)).
(G3b) The Exclusive Weatherwood Lath Joint—It has
always been known that a continuous surface over which plas-
ter might be applied would provide the best possible base. It
is, however, impracticable to do this and at the same time
eliminate the tendency of such a surface to expand and con-
tract excessively causing buckling.
Previous plaster bases have always left horizontal joints
of greater or less width into which the plaster was forced. As
the units of such a plaster base dry out and shrink, these joints
open up pulling away from the plaster which worked into the
joints leaving a weak and fragile plaster joint to withstand all
strains and vibrations.
Sweet's
PAGE 10
Continued on next page
Chicago Mill and Lumber Corporation
B2591
The tongue and groove Weatherwood Lath joint (see de-
tails on page 8) is an exclusive Weatherwood feature and
alone in its ability to form a tight, strong joint along the hori-
zontal or long edge (spanning the space between framing mem-
bers) into which plaster cannot be forced. It is so designed
that when the wet plaster is troweled over the board, and the
slight normal expansion takes place, the beveled profile of the
joint permits this expansion to take place by the compression
of the fibers at the joint. As the plaster dries, the resilient
Weatherwood fibers gradually resume their original position
and since they cannot contract to a condition smaller than the
original one, there is no opening of joints along these edges.
Practically a homogeneous surface is therefore provided as a
plaster base, resulting in the elimination of strains at the joints
which would tend to crack the plaster.
The tongue and groove joints also eliminate the springing
of the board out of its true plane at these unsupported joints
when the scratch and brown coats of plaster are being troweled
on. This often occurred with earlier forms of lath boards
tending to develop hair line cracks through the set and partially
dry scratch coat when the brown coat is being applied and
before the set plaster thickness is sufficient to withstand the
strain.
(G3c) Strong Plaster Bond — Weatherwood provides an
especially strong bond between the base and plaster. (See
(B7) page 3.)
(G3d) Strength — While not of primary importance, the
strength of bracing against distortion when applied to frame
construction is an advantage, especially when applied to interior
l)artitions. (See (B6) page 3.)
(G3e) Moistureproof — Aloisture cannot pass through
Weatherwood Lathe (see (B5) page 3). This characteristic of
Weatherwood protects the frame from the moisture of the
plaster, which passes into the interior of the building to be
carried away by adequate ventilation.
Since the plaster thickness is reduced to a uniform V2 in.,
less moisture must be driven off during the plastering operation
than is the case with open-mesh types of lath which require a
much thicker body of plaster.
(G3f ) No Lath or Joint Marks — The exclusive Weather-
wood Lath tight tongue and groove joint eliminates the so-
called lath or joint marks appearing on the plaster surface due
to condensation of moisture and collection of dirt along the
open joints of the plaster base and which require frequent
cleaning and redecoration.
(G3g) Easily Handled — The convenient size, 18x48 in.,
provides an easily handled unit, rapidly erected. Can be car-
ried into any space a man can work. Is easily scored and cut
with a lathing hatchet where necessary to fill out at angles,
corners, etc.
(G4) SPECIFICATIONS
Note: Notes are explanatory or advisory only and should
not be included in the specifications.
Note: Select and include only those clauses ivhich apply
to the particular work. Words in bracketed italics are
selective.
(G4a) Work Included
Note: Here list and locate definitely the zvall and ceiling
areas to be covered. If both Vi-in. and 1-in. thickness are
used list separately and the respective locations or areas
covered.
Note: For selection of thickness see division (E) page 9
and particularly (E4) and (E5).
(G4b) Material
Plaster base shall be Weatherwood Insulating Lath as
made by Chicago Mill and Lumber Corporation, 111 West
Washington Street, Chicago. Units shall be full ("Mj in.) (and)
(1 in.) thick (as designated above), 18 in. wide by 48 in. long.
(G4c) Application
(G4cl) General — Do not moisten lath before application.
Apply Weatherwood Lath, rough or textured side exposed and
tongue up, with the length at right angles to the framing (or
furring) members. End joints shall center over framing mem-
ber^. Stagger end joints in successive courses on all walls and
ceilings; likewise stagger end joints at juncture of walls and
ceilings.
(G4c2) Spacing — Tongue and groove joints shall be
brought tight in moderate contact. Units shall be spaced % in.
apart at ends.
(G4c3) Nails—
(a) Use 4d common, blued or box nails, for V^-in. thick
Weatherwood Lath.
(b) Use 6d common, blued or box nails, for 1-in. thick
Weatherwood Lath.
Note: Large headed nails are unnecessary.
(G4c4) Nailing — Space nails SV2 in. apart on centers set
V'2 in. from the edges. First nail to intermediate framing (or
furring) members and then at ends. Secure long edges at
angles of walls and ceilings, spacing nails SV2 in. on centers
and not more than V2 in. from the edge.
(G4c5) Prevention of Condensation — In cold weather
apply Weatherwood to exterior studs (furring) (rafters), etc.
before temporary heat is applied.
Note: Because Weatherwood Lath does not permit pas-
sage of moisture, heating before lining the exterior cold
ivalls, etc., results in a condensation of moisture from the
zvarm, moist air on the inside of the sheathing and fram-
ing members. This originally forms as frost, which melts
and must be absorbed gradually by the sheathing and
frame, since it cannot pass the W eatherwood barrier to be
carried off by the air. Weatherwood applied before heat
insulates the zvarm, moist air from the cold exterior walls
and eliminates this possibility of condensation.
(G5) SUPPLEMENTARY PROVISIONS
Note: Provide for the following in other specification
divisions.
( G5a ) Construction
Follow the recommendations of the Building Code Com-
mittee of the U. S. Department of Commerce and the National
Lumber Manufacturers Association. See Division (D) pages
4, 6, 7 and 8.
(G5b) Furring
Fur all exterior masonry walls to receive Weatherwood
with (Lv2 in.) (specify) furring strips, accurately shimmed to
a true, level plane, set 16 in. on centers. Substantially secured
to the masonry.
(G5c) Grounds
Furnish and erect, substantially secured to framing mem-
bers through the Weatherwood Lath, full %-in. grounds on
exterior frame walls and full V2-in. grounds elsewhere.
Note: Full V^-in. thickness of plaster should be used over
IVeatherzvood Lath. Where stock window and door frames
are used they provide for %-in. thickness for lath and
plaster, therefore on exterior frame zvalls, which are
usually of less area due to zvindow and door openings, a
%-in. thickness may be used. If special frames are de-
tailed, provide for full V2-in. thickness of plaster over the
lath.
(G5d) Plastering
(G5dl) Caution — Do not wet Weatherwood Lath before
applying plaster.
(G5d2) Comerite — Apply metal lath "cornerite" strips
over Weatherwood Lath at all re-entrant angles and all corners
not protected with corner beads.
(G5d3) Plaster — Use gypsum cement or gypsum wood
fiber plasters.
(G5d4) Thickness — Full % in. thick on exterior frame
wall, elsewhere full V2 in. thick, flush with grounds.
Note: See (G5b) above.
(G5d5) Application — Apply in three (3) coats in accord-
ance with the plaster manufacturer's specification. Surfaces
shall be rodded to a true plane. All corners and angles shall
be plumb and true. Wherever necessary and particularly on
ceilings, provide plaster screeds to insure an even and uniform
plaster thickness.
Note: The maintaining of a uniform and sufficient plaster
thickness over a fibrous or board plaster base such as
Weatherzvood, and especially on ceilings, cannot be too
strongly stressed if permanent, satisfactory results are to
be expected. Too frequently a weak, thin plaster coat,
inadequate to withstand the usual strains of building settle-
ment, shrinkage and vibration, results in plaster cracks
which react on even the best of plaster bases.
(G5d6) Ventilation — Provide adequate ventilation for the
proper drying of the plaster work.
Note: Due to the moistureproof characteristics of
Weatherzvood Lath, all moisture emanating from the plas-
tering operation must be carried off by the air coming in
contact zvith the exposed surface. Particular attention to
proper ventilation is necessary.
Sweet's
PAGE 11
Continued on next page
B2592
Chicago Mill and Lumber Corporation
(H) WEATHERWOOD
(HI) Introduction
Generally speaking, we realize that Weatherwood as inte-
rior finish (without interior plaster) has but hmited architec-
tural adaptability. There are, however, many applications, such
as acoustical correction, finish for basement, amusement rooms,
garages, attic rooms, storerooms, etc., where its good appear-
ance coupled with its value as insulation make it highly desir-
able. It is particularly practical in alteration work.
It takes stains, paints, plastic paints and wall paper with
admirable results. The foundation to which Weatherwood is
applied, and the care with which it and the finish is applied is
obviously reflected in its final satisfactory appearance.
(H2) Use
As an unplastered interior wall and ceiling finish, in its
natural state (unfinished), stained, painted or covered with
plastic paint or with wall paper.
Unfinished or finished with stains it has a decided value
as an interior lining for sound absorption in halls, gymnasiums,
churches, schools, etc. When used for acoustical correction it
should not be painted.
(H3) Sizes
(H3a) When Exposed (Natural, Stained or Painted)—
Full ¥2 in. and 1 in. thick (depending on insulation require-
ments) by 4 ft. wide by 8, 9, 10 and 12 ft. long. Where design
dictates, smaller units may be used.
(H3b) Finished with Plastic Paint or Wall Paper—
Weatherwood or Weatherwood Insulating Lath, full Mj in.
and 1 in. thick (depending on insulation requirements).
(H4) Advantages
(H4a) Low Thermal Conductivity — It is an excellent
insulator when used in the proper thickness. (See (Bl) page
2 and (E) page 9.)
(H4b) Good Appearance — One side is finished in a uni-
form scmirough, textured finish — the other side smooth. Either
side may be selected for exposure. The natural color is an
attractive cream-white. Joints may be exposed, finished square
or beveled or they may be covered with wood or Weatherwood
battens.
(H4c) Strength— It is strong and durable. (See (B3)
page 3.) ^
(H4d) Moistureproof — It is highly moisture resistant.
(See (B5) page 3.)
(H4e) Fire Resistance — It is not a fire hazard. (See
(B8) page 3.) _
(H4f) Continuity — It is a perfect, continuous seal against
air infiltration. (See (BIO) page 4.)
(H4g) Cleans Easily — In its natural state or stained it
is easily cleaned with a stiff brush or with a vacuum cleaner.
(H5) SPECIFICATIONS
Note: Notes are explanatory or advisory only and should
not he included in the specifications.
Note: Select and include only those clauses which apply
to the particular zcork. Words in bracketed italics are
selective.
(H5a) Work Included
Note: Here list and locate definitely the zvall and ceiling
areas to be covered. If tzvo types of finish — namely
(1) exposed zvith natural stained or painted finish and
(2) finished zvith plastic paint or zvall paper or tzvo thick-
nesses are required, list separately and the respective loca-
tions or areas covered.
(H5b) Material
(H5bl) Wall (and ceiling) finish shall be (Weatherzvood
Insulation Boards) (and) (Weatherzvood Insulating Lath) as
made by Chicago AIill and Lumber Corporation, 111 West
Washington Street, Chicago.
Note: Specify ''Weatherzvood Insulation Boards'* zvhere
exposed zvith natural, stained or painted finish. Specify
Weatherzvood Insulating Lath zvhere finished zvith plastic
paint or zvall paper.
Sweet's
AS INTERIOR FINISH
(H5b2) Size shall be (V2 in.) (and) (1 in.) thick by 4 ft.
by 8, 9, 10 or 12 ft. long or units cut from the board in panels
of symmetrically disposed sizes to conform with the detail
drawings.
Note: Use clause above for natural, stained or painted
finish. Select the thickness required for insulation value.
(H5b3) Size shall be (V2 in.) (and) (1 in.) thick by 18x48
in., standard Weatherwood Insulating Lath.
(H5c) Application
(H5cl) General—
(a) Weatherwood Boards —
Note: Same as (F4cl) page 10.
(b) Weatherwood Lath —
Note: Same as (G4cl) page 11.
(H5c2) Spacing—
(a) For Weatherwood Boards —
Note: Same as (F4c2) page 10.
(b) For Weatherwood Lath —
Note: Same as (G4c2) page 11.
(H5c3) Finishing Joints of Weatherwood Boards—
(a) Exposed Joints — Neatly finish the exposed joint edges
with sandpaper (square) (rounded) (beveled) as detailed.
(b) Battens — Form Weatherwood joint battens of widths
detailed with edges neatly sandpapered (square) (round)
(beveled). Fit battens neatly at all intersections or at points in
contact with other trim. Secure battens with finishing nails as
specified in (a) (H5c5).
(H5c4) Nails—
(a) For Weatherwood Boards — Use 2-in. finishing nails.
(b) For Weatherwood Lath —
Note: Same as (G4c3) page 11.
(H5c5) Nailing—
(a) For Weatherwood Boards — Nails shall be driven at
an angle with heads neatly set below the surface.
Note: Continue same as (G4c4) page 11.
(b) For Weatherwood Lath —
Note: Same as (F4c4) page 10.
(H6) SUPPLEMENTARY SPECIFICATION
PROVISIONS— FINISHING, ETC.
Note: Provide for the follozving in other specification
diz'isions.
Note: Weatherzvood is not a nailing base.
( H6a ) Construction
Note: Same as (F5a) page 10.
(H6b) Furring
Note: Same as (G5b) page 11.
(H6c) Finish
Note: W^eatherzuood boards may be left natural, or fin-
ished zvith stain or paint. Weatherzvood lath may be fin-
ished zvith plastic paint or zvall paper.
(H6cl) Natural — When a harder surface is desired, color-
less sizing, such as water size, may be applied.
(H6c2) Stain — Weatherwood takes water, alcohol or other
types of stain admirably, either in single tones, panels or stencil
design.
Note: Where used as acoustical correction, use stain only.
Paint fills the pores and materially reduces the acoustical
efficiency.
(H6c3) Paint — Size thoroughly with water, glue or oil
size. Apply paint in accordance with the manufacturer's direc-
tions.
(H6c4) Plastic Paint — Plastic paints do not provide
satisfactory protection from excessive moisture. Where a
building is highly humidified at times, the use of plastic paint
over Weatherwood is not recommended, since it takes but
slight shrinkage strain to form cracks in the thin plastic paint
layer.
Continued on next page
Chicago Mill and Lumber Corporation
B2593
In no case is a single coat of plastic paint over Weather-
wood recommended. Such a thin coat will not adequately cover
all irregularities and joints and it provides no protection against
the usual strains of service. Therefore, use two (2) coats of
plastic paint on Wcatherwood.
Joints should be filled with the joint filler specified by the
plastic paint manufacturer and covered with cloth or wire
screen tape as specified.
Depending on the type of plastic paint, size may or may
not be required. Apply plastic paint in accordance with the
manufacturer's directions.
(H6c5) Wall Paper— First line the wall over the Weather-
wood Lath with iy2-lb. unsaturated building felt neatly applied
with wall paper paste in the same manner as wall paper. The
joints should be accurately trimmed to butt. Over the felt
apply the wall paper in the customary manner. Careful work-
manship will furnish a highly satisfactory finish almost com-
parable with that of a plastered wall.
(J) WEATHERWOOD
(Jl) Use
While generally speaking of limited architectural adapta-
bility, Wcatherwood as exterior finish has many applications,
especially when its moistureproof insulation value is considered.
It is particularly adapted to the lighter, less permanent
construction where cost is a prime factor, and especially for
buildings of but one story, such as small dwellings, garages,
summer cottages, portable temporary schools, etc. It is an ideal
exterior finish for such temporary construction buildings as
offices and tool and material storehouses.
(J2) Sizes
Full Mj in. and 1 in. (depending on insulation require-
ments) thick by 4 ft. wide by 8, 9, 10 or 12 ft. long.
( J3 ) Advantages
The advantages as set forth in (F3) page 10 for Weather-
wood Sheathing and Roof Boarding apply equally to Weather-
wood Exterior Finish.
AS EXTERIOR FINISH
( J4 ) Specifications
(J4a) Construction Provisions — Follow the recommenda-
tions of the Building Code Committee of the U. S. Department
of Commerce and the National Lumber Manufacturers Asso-
ciation. (See division (D) pages 4, 6, 7 and 8.)
(J4b) Application, etc. — The specifications (F4) page 10
for Wcatherwood Sheathing apply likewise to Wcatherwood
Exterior Finish.
(J4c) Painting — Size thoroughly with a dependable water,
glue or oil size. Finish with two (2) coats of any good exte-
rior house paint applied in accordance with the manufacturer's
directions.
Note: The painting of Wcatherwood surfaces should he
done before the application of the joint battens, trim,
etc.
(J4d) Joint Battens, Trim, etc. — Cover all joints between
the Wcatherwood boards and all edges with wood batten Strips
or exterior wood trim, secured through the Wcatherwood to
the framing members.
(K) WEATHERWOOD USED AS ADDED INSULATION
(Kl) Use
Note: See separate division (L) page 14 for Weatherwood
Insulation over roof decks of ivood, concrete, steel, tile, etc.
(Kla) Over Exterior Wood Sheathing— Covered by
additional exterior finish such as wood siding, shingles, stucco,
masonry, veneer, etc.
(Klb) Under or Over Wood Roof Boarding— Covered
by shingles or other roofing materials. For rigid roofing units,
such as wood shingles, slate, etc., furring strips are recom-
mended if insulation is placed over roof boarding. Generally
speaking, if placed under roof boarding directly on the rafters
the position closer to the heat source is preferable, and
obviously any type of roofing applicable over wood roof board-
ing may be used.
(Klc) Over the Interior of Framing Members — Over
studs, furring, joists, rafters, etc., with plaster base furred over
or placed immediately over the Weatherwood.
(Kid) Between Rough and Finished Floors.
(K2) Sizes
Full 1/2 in. and 1 in. thick by 4 ft. wide by 8, 9, 10 or 12 ft.
long.
(K3) Advantages
(K3a) Low Thermal Conductivity — It is an excellent
insulator. (See (Bl) page 2.)
(K3b) Moistureproof — Chemically treated it is highly
moisture and decay resistive, thus permanently of insulation
value. (See (B5) page 3.)
(K3c) Continuity — No Open Joints — When properly
applied, it provides a continuous unbroken surface which suc-
cessfully prevents air infiltration. (See (B13) page 4.)
(K3d) Non-compressibility — Retains its firm, non-com-
pressible form when placed under other materials, thus main-
taining its original insulating value. (See (B12) page 4.)
(K3e) Rugged Strength — Does not tear or break in appli-
cation. (See (B6) page 3.)
(K3f) Decreases Fire Hazard — Permits the proper loca-
tion of the recommended fire stops in standard construction
and in itself is not a fire hazard. (See (B8) page 3.)
(K3g) Easy to Install — Light and rigid, its conveniently
sized units are easily and economically installed.
(K4) SPECIFICATIONS
Note: Notes are explanatory or advisory only and should
not be included in the specifications.
Note: Select and include only those clauses which apply to
the particular work, ll 'ords in bracketed italics are selective.
(K4a) Work Included
Note: Here list and locate definitely the insulation to be
installed. If both V2 in. and 1-in. thicknesses are used, list
separately and the respective locations or areas covered.
Note: For selection of thickness, see division (E) page 9.
(K4b) Material
Insulation shall be Weatherwood as made by Chicago Mill
AND Lumber Corporation, 111 West Washington Street, Chi-
cago. Boards shall be full (V2. in.) (and) (1 in.) thick (as
above designated), 4 ft. wide by 8, 9, 10 or 12 ft. long as best
adapted.
(K4c) Application
(K4cl) General — Continuity of insulation is imperative.
Apply Weatherwood with the length parallel with the framing
members, smooth face exposed. Where possible, boards shall
be of sufficient length to completely span between sills and
plates or other structural members. Where end joints are
necessary, these shall only be made centered oyer 2x4-in.
headers cut in between framing members. Side joints shall
center over framing members.
(K4c2) Spacing— Weatherwood boards shall be spaced
in. apart at all edges. Bring the Weatherwood in close con-
tact with window and door frames and trim.
(K4c3) Nails—
(a) Use 6d common nails for ^/^-in. thick Weatherwood.
(b) Use 8d common nails for 1-in. thick Weatherwood.
Note: Large headed nails are unnecessary.
(K4c4) Nailing — Space nails on edges and intermediate
framing members 12 in. apart on centers. Nail to intermediate
supports first and then nail edges approximately % in. from the
edge.
Note: Additional fastening is provided through the secur-
ing of the usual covering materials. If advantage of the
structural strength of Weatheriuood is desirable, nailing
should be done in accordance with clause (F4c4) page 10
instead of as above.
Sweet's
PAGE 13
Continued on next page
B2594
Chicago Mill and Lumber Corporation
(K4c5) Prevention of Condensation —
Note: Same as (G4c5) page 11.
(K5) SUPPLEMENTARY PROVISIONS
Note: Provide for the following in other specification
divisions.
Note: Weatherwood is not a nailing base.
(K5a) Construction
Note: Same as (F5a) page 10.
(K5b) Furring Strips
Note: Same as (F5c) page 10 unless provision is made for
securing the covering with nails sufficiently long to pass
through the Weatherwood and penetrate the sheathing or
roof boarding beneath. Also same as (G5b) page 10 zvhere
required on the inside of masonry walls.
(K5bl) Where Weatherwood is used over rough flooring,
provide 1-in. x 2-in. stripping 16 in. over centers to receive
nailing of finished flooring.
(K5c) Stucco Base
Note: Same as (F5d) page 10.
(K5d) Masonry Veneer Ties
Note: Same as (F5e) page 10
(K5e) Frame Furring, etc.
Note: Same as (F5f) page 10.
(L) WEATHERWOOD INSULATION OVER ROOF DECKS
(Ll) Use
Over wood, concrete, tile, and steel roof decks covered with
standard built-up roofing. Prevents heat loss and condensa-
tion. Particularly adapted to industrial use.
(L2) Size (Area of Units)
Weatherwood Roof Insulation units for industrial pur-
poses are made 2 ft. wide by 5 ft. long representing the ultimate
development of experience with various sizes of units for roof
insulation. It weighs approximately 625 lb. per V^-'m. thickness,
per 1000 sq. ft. This size of the Weatherwood Roof Insulation
unit is the correct medium between a unit which is too small
or too large for economical and practical application.
Insulation, due to its protection against low roof deck tem-
peratures, reduces the contraction of the deck. This reduced
contraction of a roof deck during cold weather is compensated
for by a slight yielding of the fibers within each unit — some of
this contraction and expansion is also taken up in the joints
between the Weatherwood units.
Note: The application of insulating material over a roof
deck tends to decrease the amount of contraction and ex-
pansion which takes place due to the extremes of tempera-
ture. The difference in temperature from one extreme to
the other in a roof deck covered zvith 1 in. of Weather-
wood ranges between 40° and 90° — a total variance of only
50° , zvhereas on an uninsulated deck, the temperature of the
deck in extremes of temperature ranges betzveen zero and
over 100° , a variance of over 100°. The resulting reduction
in expansion and contraction strains is obvious.
(L3) Thicknesses and Weights
Weatherwood Roof Insulation units (2x5 ft.) are made in
full V2-in. thickness or any multiple of V2 in. up to full 3-in.
thickness. They weigh 60 lb. per square (100 sq. ft.) for V2-'m.
thick, 130 lb. per square 1 in. thick, 195 lb. per square IV2 in.
thick, 260 lb. per square 2 in. thick, 325 lb. per square 2V2 in.
thick and 390 lb. per square 3 in. thick.
Weatherwood unit thicknesses provide the greatest econ-
omy in application, since the correct thickness for the greatest
efficiency is applied in one operation — not built up by applying
various layers of the V2-in. thickness on the job.
Weatherwood Roof Insulation units are factory fabri-
cated to the various thicknesses in the two methods described
below :
(L3a) Stapled Weatherwood — The various thicknesses
are provided by stapling layers of V2-m. Weatherwood units
(2x5 ft.) together with non-corroding metal clips. These clips
are spaced close enough to secure rigidity and permanence. An
advantage of stapling lies in the increased heat resistance.
There is a definite resistance to heat flow called contact
resistance at the point where two layers of material are placed
together due to the two surfaces and the thin film of air be-
tween them. Tests at the University of Minnesota by Prof.
F. D. Rowley show that in a 2-in. block made by stapling four
pieces of V2-in. material together, the total heat resistance of
the block is increased slightly over 11% as compared to a solid
2-in. thickness of the same material.
The cross section of the clip is so small that even the most
delicate instruments would show no appreciable heat loss by
conduction through them from inside to outside surface.
(L3b) Laminated Weatherwood — For special purposes or
for those who prefer this type, Weatherwood Roof Insulation
units (2x5 ft.) are made as a laminated board, wherein the
V2-in. thicknesses are cemented together with a high grade
waterproof cement.
This cement is a development of years of research and
experience by the Chicago Mill and Lumber Corporation in
the manufacture of plywood. Its use provides added moisture
sealing at each layer since the cement is even more moisture
resistant than the Weatherwood.
The method does not require hydraulic pressure, conse-
quently there is no reduction of thickness or increased density
of the Weatherwood Insulation with the resultant lessening of
insulating efficiency.
(L4) Advantages
(L4a) Insulating Efficiency — Weatherwood Roof Insula-
tion has a thermal conductivity of .32 B.t.u. per inch thickness
per hour, per degree F., temperature difference, per square foot.
(See (Bl) page 2 for supporting evidence.)
(L4b) Thickness and Size of Units — The thicknesses of
Weatherwood Roof Insulation are full V2 in. and multiples
thereof up to full 3 in. (See (L3) opposite.) This should be
borne in mind when making comparisons with other insulating
materials. It is obvious that two boards having the same
thermal conductivity on an inch basis would be unlike in actual
efficiency if one were full V2 in. thick, the other of lesser thick-
ness, or if one becomes compressed in application. (See
(L4c) below.)
The unit area (2x5 ft.) of Weatherwood Roof Insulation
in the various thicknesses is not only the most practical from
an installation economy point of view, but it is an area which
experience has proven will best compensate for the expansion
and contraction of the deck upon which it is laid. Under the
most adverse conditions it prevents wrinkling and buckling of
buih-up roofings laid over it. (See (L2) and (L3) on this
page and (L4h) page 15.)
(L4c) Non-compressibility — Resilience — Weatherwood
compresses slightly under heavy pressures, but upon release of
pressure immediately returns to its original thickness. This
resilience protects against loss of efficiency and makes the
covering material more resistant to abrasion and puncturing.
(L4d) Bond — Weatherwood bonded to another substance
by use of pitch or asphalt will withstand a pull of over 1200 lb.
per sq. ft. This more than provides for the bonding require-
ments of a roof insulating material.
(L4e) Moisture Resistance — As explained in (A3c) page
2 describing the manufacture of Weatherwood, moisture ab-
sorption is extremely low because of the thorough weather-
proofing of the individual fibers in making up the board. It is
not only unaffected by moisture, but, in addition, has no capil-
larity, so that even with moisture on the top surface of
Weatherwood from leaks in roof covering, or beneath Weather-
wood on roof deck from condensation, this moisture will not
be drawn into the board (see (B5) page 3 for supporting evi-
dence). This is an important factor in guarding against de-
terioration of insulating material due to rot or decay.
Sweet's
PAGE 14
Continued on next page
Chicago Mill and Lumber Corporation
B2595
(L4f) Tough — Easily Handled— Weatherwood Roof In-
sulation is the only insulating board fabricated from hardwood.
The strong hardwood fibers from which it is produced assure
a board of unusual strength, and one that is light and easy to
handle. The tough fibrous structure is such that the board is
not brittle, having a high tensile strength. It is easily cut
and can be adapted to all types of openings, or roof angles.
It is uniform in thickness — assured by inspection and approval
of each board before packing at the mill. Bundles are sub-
stantial and easy to handle on the job.
(L4g) Adapts Itself to Irregularities of Roof Decks—
A prime requirement of an insulating material for application
over concrete is that it be yielding enough to form itself to the
irregularities of the deck and, at the same time be rigid enough
to prevent wrinkling and buckling when embedded in hot pitch
or asphalt. Weatherwood is midway between the two extremes
— pliable enough to follow irregularities in the concrete sur-
face — rigid enough to permit a maximum of economy in han-
dling and application. The size of Weatherwood Roof Insula-
tion units practically eliminates any tendency to bridge over
depressions in the surface of the deck and loss of bonding at
these points.
(L4h) Absorbs Expansion and Contraction — An insu-
lative material must be capable of absorbing expansion and con-
traction strains within itself without buckling or wrinkling.
Weatherwood has sufficient rigidity in itself to add con-
siderable bracing strength to the steel deck and some additional
resistance to the bending of the steel deck under load. Because
of the yielding nature of its fibers, it is capable of absorbing a
large amount of contraction within its own structure.
(L4i) Low Coefficient of Expansion — A material which
is to be applied over a roof deck must be of an inert nature,
that is, it must have a low coefficient of expansion under moisture
conditions, so that additional expansion and contraction effects
are not added to the roof deck itself. In addition, a material
which expands or contracts greatly due to moisture will have a
tendency to curl as one side or the other becomes moist. This is
ruinous to any material applied over a roof deck. Because
of its highly weatherproofed, fibrous structure, there is prac-
tically no expansion in Weatherwood. Weatherwood is an inert
or "dead" material, which does not tend to curl or buckle be-
cause of strain within itself. This characteristic is imparted
to Weatherwood in the manufacture of the board because of
its completely homogeneous structure, and the nature of its
all wood fiber.
(L5) APPLICATION OVER WOOD DECKS
SPECIFICATIONS
Note: Notes are explanatory or advisory only and should
not be included in the specifications.
Note: Select and include only those clauses which apply
to the particular work. Words or clauses in bracketed
italics are selective — use only when they apply.
(L5a) Work Included
Note: Here list and locate definitely the roof areas to be
covered. If more than one thickness is used, list separately
and the respective locations or areas covered.
Note: For data to assist in the selection of the correct
thicknesses required for fuel and radiation savings and the
prevention of condensation, see divisions (L9) and (LIO)
page 21.
(L5b) Material
Roof insulation shall be Weatherwood as made by Chicago
Mill and Lumber Corporation, 111 West Washington Street,
Chicago. Insulation shall be (specify) thick, (stapled) (lami-
nated) boards, 2x5 ft. in area.
( L5c ) Application
(L5cl) Condition of Deck— Deck shall be dry, finished
smooth, swept clean and all nails driven flush.
(L5c2) Felt— Apply (one) (two) layer (s) of dry, satu-
rated roofing felt over the roof boards. Lap the felt at least
\V2 in. at joints. (Felt shall extend 6 in. up on walls and all
vertical surfaces and shall finally be turned over and mopped
to top of insulation.)
Note: Felt protects against dripping of pitch or asphalt
through deck. Include last bracketed italicised clause only
where there is excessive humidity inside the structure.
Depending on humidity conditions use one or two layers.
(L5c3) Laying— Apply the Weatherwood units over the
felt, bringing the edges to contact. Break joints between alter-
nate rows. (Where more than one thickness of insulation is
used on a single area, nail the first layer m place only suffi-
ciently to maintain its alignment and lay the second layer
directly over the first, breaking all joints.)
Note: Include or omit last bracketed italicized clause
above as required.
Lay only as much insulation as can be covered and pro-
tected by the finished roof covering in a single day. Where
v^ork is stopped, protect the edges of insulation with overlap-
ping mopped strips of roofing felt, leaving the felt strips as
a permanent seal.
(L5c4) Nailing — Insulation shall be secured to deck with
roofing nails sufficiently long to penetrate through the insula-
tion and provide firm hold in deck. Space nails approximately
12 in. apart on centers and not more than 2 in. from edges of
the unit. Carry one row of nails longitudinally through the
center of each unit.
(L5c5) Finished Roofing— Finished roofing shall be
applied over insulation in accordance with the manufacturer's
specification, using at least 35 lb. of (pitch) (asphalt) per
square under the first layers.
(L6) APPLICATION OVER CONCRETE OR TILE
ROOF DECKS— SPECIFICATIONS
Note: Notes are explanatory or advisory only and should
not be included in the specifications.
Note: Select and include only those clauses which apply
to the particular work. Words or clauses in bracketed
italics are selective — use only when they apply.
(L6a) Work Included
Note: Here list and locate definitely the roof areas to be
covered. If more than one thickness is used, list separately
and the respective locations or areas covered.
Note: For data to assist in the selection of the correct
thicknesses required for fuel and radiation savings and the
prevention of condensation see divisions (L9) page 16 and
(LIO) page 21.
(L6b) Material
Roof insulation shall be Weatherwood as made by Chi-
cago Mill and Lumber Corporation, 111 West Washington
Street, Chicago. Insulation shall be (specify) thick, (stapled)
(laminated) boards, 2x5 ft. in area.
(L6c) Application
(L6cl) Condition of Deck and Insulation— Deck shall
be smooth, dry and swept clean. Surfaces of Weatherwood
shall be dry.
Note: Hot pitch or asphalt will not adhere to moist sur-
faces.
(L6c2) Felt— Apply (one) (two) layer (s) of saturated
roofing felt over the roof deck, thoroughly stuck in hot (pitch)
(asphalt). Felt shall extend 6 in. up on walls and all vertical
surfaces .and shall finally be turned over and mopped to top of
insulation.
Note: Include this clause where interior of structure is
subject to high humidity conditions as in paper, textile
mills, etc., or on applications made during winter months
where decks do not have opportunity to thoroughly cure
and dry out before insulation is applied.
Sweet's
PAGE IS
Continued on next page
B2596
Chicago Mill and Lumber Corporation
(L6c3) Priming — Prime deck thoroughly before mopping
of asphalt.
Note: Include this clause if insulation is laid in asphalt.
(L6c4) Laying — Mop deck thoroughly with (composition
of hot pitch and tar) (hot asphalt) using not less than 35 lb.
per square. Apply the Weatherwood units while the mopping
is still hot. Firmly bed the Weatherwood in the binder over
the entire surface, bringing the edges to contact. Break joints
between alternate rows. (Where more than one thickness of
insulation is used on a single area. Mop the surface of the
first layer and apply the second layer while the binder is still
hot, breaking all joints. Press second layer firmly into posi-
tion.)
Note: Include or omit last bracketed italicized clause
above as required.
Lay only as much insulation as can be covered and pro-
tected by the finished roof covering in a single day. Where
work is stopped, protect the edges of insulation with over-
lapping rnopped strips of roofing felt stuck down to the deck.
Leave strips as a permanent seal when work is resumed.
(L6c5) Finished Roofing — Finished roofing shall be
applied over insulation in accordance with the manufacturer's
specification, using at least 35 lb. of (pitch) (asphalt) per
square under the first layers.
(L7) APPLICATION OVER STEEL DECKS
SPECIFICATIONS
Note: Notes are explanatory or advisory only and should
not be included in the specifications.
Note: Select and include only those clauses which apply
to the particular work. Words or clauses in bracketed
italics are selective — use only when they apply.
(L7a) Work Included
Note: Here list and locate definitely the roof areas to be
covered. If more than one thickness is used, list separately
and the respective locations or areas covered.
Note: For data to assist in the selection of the correct
thicknesses required for fuel and radiation savings and the
prevention of condensation, see divisions (L9) page 16 and
(LIO) page 21.
(L7b) Material
Roof insulation shall be Weatherwood as made by Chi-
cago Mill and Lumber Corporation, 111 West Washington
St., Chicago. Insulation shall be (specify) thick, (stapled)
(laminated) boards, 2 x5 ft. in area.
(L7c) Application
(L7c1) Condition of Deck and Insulation — Deck shall be
smooth, dry and swept clean. Surfaces of Weatherwood shall
be dry.
Note: Hot asphalt will not adhere to moist surfaces.
(L7c2) Laying — Mop deck thoroughly with hot asphalt
using not less than 35 lb. per square.
Note: Pitch should not be used over steel decks.
Apply the Weatherwood units while the mopping is still
hot. Firmly bed the Weatherwood in the binder over the en-
tire surface, bringing the edges to contact. Break joints be-
tween alternate rows. (Where more than one thickness of
insulation is used on a single area. Mop the surface of the
first layer and apply the second layer ivhile the binder is still
hot, breaking all joints. Press second layet firmly into posi-
tion.)
Note: Include or omit last bracketed italicized clause
above as required.
Lay only as much insulation as can be covered and pro-
tected by the finished roof covering in a single day. Where
work is stopped, protect the edges of insulation with over-
lapping rnopped strips of roofing felt stuck down to the deck.
Leave strips as a permanent seal when work is resumed.
(L7c3) Finished Roofing— Finished roofing shall be
applied over insulation in accordance with the manufacturer's
specification, using at least 35 lb. of (pitch) (asphalt) per
square under the first layers.
(L8) APPLICATION UNDER STEEL DECKS
Some steel decks are so designed and assembled as to per-
mit the placing of an insulating board on the under side of
the deck to act as interior ceiling finish, as well as for insulat-
ing efficiency and the absorption of sound within the structure.
This is accomplished by placing the board into the flanges
of the supporting members of the roof deck, wedging it under
the stiffening angles.
The chief requirements of an insulating board for this
purpose is that it be stiff enough not to sag between supports;
moisture resistant enough not to require painting or other pro-
tection ; a comparatively high sound absorption efficiency ; high
insulating efficiency; a light color with good light reflection
value, combined with attractive surface appearance. All of the
requirements are readily met with Weatherwood.
Application details depend upon the design of each par-
ticular roof deck. In general, Weatherwood is cut to fit and
pieces are of a special size. A clearance of one-quarter inch
is to be left at all edges. End joints should come over fram-
ing members for scaling purposes. Weatherwood is fastened
into position by the wedging together of the steel deck.
Complete specifications adapted to the specific deck con-
struction will be furnished on application.
(L9) DETERMINATION OF HEAT RESISTANCE OF INDUSTRIAL ROOFS
(L9a) General
One of the chief factors in determining the economic effi-
ciency of an industrial roof is its resistance to heat flow. This
heat flow is going on through any roof deck when there is a
difference in temperature between the interior and exterior
surfaces of a building. The rate of heat flow depends upon,
first, the design of the roof structure and second, upon
the amount of insulation used in combination with the roof
deck.
Definite ratings have been established for materials in all
types of construction which give the rate of heat flow in British
thermal units of heat per square foot of area for each degree
of temperature difference and for the thickness of material
specified in the rating. These B.t.u. ratings must be trans-
posed into economic units, that is, into the pounds or units of
fuel wasted by the flow of heat represented in the B.t.u.
rating.
The determination of these unit costs is a simple mathe-
matical computation, but the various factors making up this
computation must be selected to suit the conditions met in each
particular problem. The following text, tables and charts illus-
trate the factors involved, show the method of mathematical
calculation and by use of the graphical charts, provide a quick
and easy method of computing the comparative efficiency of any
roof deck.
(L9b) Factors Involved
(L9bl) Conductivity or B.t.u. Ratings — The conduc-
tivity of the deck, both insulated and uninsulated, must first be
determined. Tables on page 18 give such B.t.u. ratings for all
of the common types of roof construction, together with their
B.t.u. rating insulated in various degrees. In order to obtain
maximum economic efficiency, the heat loss in units of fuel
must be determined. The cost of insulating materials is then
balanced against the savings made possible by their use.
(L9b2) Area — The square foot area of the roof deck,
subject to the loss of heat, must be determined. This is fixed
by the design of the structure.
(L9b3) Temperature Difference— The average difference
in temperature must be fixed by comparing the average desired
inside temperature and the average outside temperature during
the heating season. This average outside temperature varies
with locality as shown on the table on page 20, which gives
these average values for various parts of the United States,
for the period from October 1 to May 1 or seven months. If
these values are used, figure a heating season of 210 days.
Some engineers prefer to figure the actual number of days
during which the average outside temperature is lower than
the inside temperature. When this is done, an average outside
value should be used just covering that period or number of
days.
Sweet's
PAGE 16
Continued on next page
Chicago Mill and Lumber Corporation
B2597
(L9b4) Fuel — The fuel units consumed by loss of heat
through a roof naturally depends upon the amount of heat rep-
resented by each fuel unit. A partial list of fuels showing their
comparative heat contents follows :
Anthracite coal 11,600 to 13,500 B.t.u. per lb.
Bituminous coal 12,000 to 14,500 B.t.u. per lb.
Distillate oil— 32° to 40° Baume. 135,000 to 140,000 B.t.u. per gal.
Natural gas 1,131 B.t.u. per cu. ft.
Coal Gas 560 B.t.u. per cu. ft.
(L9b5) Efficiency of Heating Equipment — The efficiency
of the fuel burning equipment determines the percentage of the
actual heat content of the fuel that is turned into useful heat
in the structure. Coal burning equipment will usually range
between 50% efficient for residential buildings up to 65% effi-
cient for industrial plants. Oil burning equipment will range
between 65% and 75% under like conditions. Gas efficiency is
usually figured at about 80%.
(L9c) MATHEMATICAL COMPUTATION FOR
FUEL SAVING
In computing mathematically the fuel loss through any
roof the procedure is as follows : the conductivity or B.t.u.
rating is multiplied by the area of the roof in square feet, by
the difference in average inside and outside temperatures dur-
ing the heating season, by the number of days in the heating
season (period covered by average outside temperature value)
and finally, by 24 hours to change the B.t.u. hourly rating into
day units. The product of this series of multiplications is then
divided by the heat contents per unit of the fuel used and by
the efficiency of the fuel burning equipment. In the case of
coal, to reduce the pounds of fuel to tons, the product is di-
vided by 2000.
A typical determination of coal saving by the use of one
inch of Weatherwood follows :
Location : Chicago, Illinois.
Roof deck — 5-in. concrete slab covered with built up roofing.
Conductivity uninsulated (from table on page 18) 532
Conductivity with 1-in. Weatherwood (from table on
page 18 203
Area of roof deck (assumed) 20,000 sq. ft.
Inside temperature (average throughout 24 hrs.) 60° F.
Exterior temperature (average for seven months from
table on page 19 36.4° F.
Temperature difference 23.6° F.
Heating season (seven months used for temperature). .210 days
Fuel (coal assumed at) 12,000 B.t.u. per lb.
Boiler efficiency (assumed) 65%
(.532 — .203) X 20,000 X 23.6 X 210 X 24
■ 50.2 tons
12,000 X .65 X 2000
(L9d) RADIATION REQUIREMENTS
' (L9dl) General — The amount of radiation saved by the
insulation of the roof also enters into the determination of
economic efficiency of the roof structure. The factors involved
in mathematically computing the radiation saving by insulation
are as follows :
L9d2) Conductivity— The conductivity or B.t.u. rating
must be determined for the deck, both uninsulated and with the
amount of insulation added which is to be considered, as in
the case with computations for coal saving.
(L9d3) Temperatures — Interior temperature average dur-
ing the day and night is not used as in the case of coal saving,
but the maximum required temperature dirring any extended
period is the temperature used. Determine the lowest outside
temperature from table on page 19 and to this add 15°, as it
is only necessary that sufficient radiation be provided to furnish
a maximum temperature with an outside temperature of approx-
imately 15° above the lowest. This is because the lowest out-
side temperature is very unusual and probably exists for only
short periods.
(L9d4) Type of Radiation— The type of radiation, that
is, steam, vapor or hot water, will determine the B.t.u. rating
per square foot for the radiation used. Usual values for these
three types of radiation are as follows :
Steam radiation 240 B.t.u. per sq. ft.
Vapor system 200 B.t.u. per sq. ft.
Hot water system 150 B.t.u. per sq. ft.
(L9e) MATHEMATICAL COMPUTATION FOR
RADIATION SAVINGS
The difference in temperature between maximum interior
temperature desired and a temperature 15° above the lowest
recorded outside temperature, should be multiplied by the dif-
ference in conductivity of the insulated roof as compared to
the uninsulated roof and multiplied again by the roof area.
Divide the product of this multiplication by the B.t.u. rating of
the type of radiation to be used. A typical illustration of radia-
tion savings by the use of Weatherwood as in the previous
problem follows:
Example
Outside low temperature (lowest recorded plus 15°) from
table on page 19 -8° F.
Inside maximum desired temperature 65° F.
Temperature difference 73° F.
Type of radiation (steam assumed) 240 B.t.u. per sq. ft.
Take other conditions from analysis of fuel saving (L9c)
73° X (.532 — .203) X 20,000
= 2001 sq. ft. of radiation saved.
240
(L9f) GRAPHIC SOLUTION OF FUEL AND
RADIATION SAVINGS
(L9fl) General — Easy and rapid calculation of the sav-
ings in coal and radiation on any type of deck and with any
amount of insulation may be found without the necessity of
mathematically computing such savings by the use of graphic
chart on page 20. In using this chart, first determine the
factors which influence the solution, just as in the mathemati-
cal computations given in (L9c) and (L9e).
(L9f2) Fuel Saving Computation — Having determined
these factors turn to the chart and select the pomt on the con-
ductivity scale representing the conductivity of the uninsulated
roof deck as determined from tables on page 18 or calculated.
The scale of conductivities is found on the left side of the ver-
tical center line at the top of the chart and ranges from .0 to
.9 B.t.u. per hour. From this point pass horizontally to the
left to an intersection with the line representing the thickness
of Weatherwood to be used. From this intersection pass ver-
tically down to the diagonal line representing the proper tem-
perature difference (average inside and average outside) on
the lower half of the chart. From this intersection pass hori-
zontally to the right to ^ intersection with the diagonal line
representing number of days in heating season. P>om this
intersection pass vertically up to an intersection with the line
representing the fuel to be used and efficiency of plant. From
this intersection pass horizontally to the right to the scale at
the right edge of the chart. The readings on this scale give
the units of fuel saved over one heating season per thousand
square feet of roof area as follows :
Scale reading direct = tons of coal
Scale reading X 100 = gallons of oil
Scale reading X 10,000 = cu. ft. of gas
In order to determine the total fuel required per thousand
square feet of roof area for any deck either insulated or unin-
sulated, follow exactly the same procedure but start with the
proper conductivity on the horizontal ^cale at the center of the
left hand portion of the chart on page 20 and do not use the
upper half of that portion of the chart or the Weatherwood
curves.
(L9f3) Radiation Savings— In order to determine the
savmgs, start again at the point on the conductivity scale rep-
resenting conductivity of uninsulated deck and pass horizontally
across to the line representing the thickness of Weatherwood.
From this intersection, pass vertically down to the diagonal line
representing temperature difference between maximum inside
and low outside temperatures. From this intersection, pass
horizontally to the right to an intersection with one of the
three radiation scales at the right edge, either steam, vapor, or
hot water. The reading thus established on this scale is the
number of square feet saved by use of the insulation for each
1000 sq. ft. of roof.
To determine the total required radiation for any deck,
start at the horizontal scale at the center of the page with the
conductivity of the deck as it is to be built and by intersecting
the temperature difference line and the radiation scale, the
reading on this last scale gives the total square feet of radia-
tion required for each 1000 sq. ft. of this roof deck.
Sweet's
PAGE 17
Continued on next page
B2598
Chicago Mill and Lumber Corporation
COEFFICIENTS OF TRANSMISSION (U)
Vorinii<5 T^vnp
too/inc) y
1 t-ln^a^otiOT
Poured Cvp^w^
Conhaininq Wood Hbe
Uulat.c«^ eooord 3.04 per ['
Cellular Gvp5utn (if) 0.77 per 1'
Concrete ^oof'^
•
^ In^ulattow-^
Wood
\ In^ulakton^
Poured Q^^'^Kxrry.
Containmq 15%
Wood fiber
\ Vnsulobonr
flat Uela\
Q.oof'y
\ In^ulatiortr
Corrugated
Iron Coo/'s
X
. , . # . V * ■ . . •
Uetoi /
/
Concrete
I v/ood-y
Tbickness - X
TVnctne-v-i - X t
Thtctncss - X
eoo/=
Vio.
Thickness of
ln9ulot»on
In^ulatton
lVe*«
V
3*
4*
y
rdl form)
0.222
0.Z20
0.214
0.20S
0.203
0.199
o.\%
0.178
0.168
0.144
0.126
0.174
0.162
0.232
21*1
O.IG(,
0.1^,5
O.IGZ
0.15^
0.156
0.153
O.ISI
0.140
0.134
0.118
0.106
0.138
0.130
0.172
220
1'
0.133
0.132
0.130
0.118
0.\2(c
0.124
0.123
O.llG
0.117
0.100
0.091
0.114
0.109
0.136
221
r
CorlL board
0.208
0.206
0.201
0.H6
0.192
0.188
0.165
0.169
0.160
0.138
0.121
0.165
0.154
0.217
222
0.154
0.153
0.151
0.148
0.145
0.143
0.142
0.132
0.126
0.124
0.101
0.130
0.120
0.160
223
2'
0.123
O.IZI
0.120
0.119
o.in
0.115
0.114
0.108
0104
0.095
a086
0.107
0.101
0.126
224
Sc^fc rdt or Quilt
0.301
0.2S7
O.Wo
0.277
a268
0.260
0.256
0-225
0.210
0.174
0.148
0 2n
0.200
o.sn
22s
r
(KJot Compressed)
0.R3
O.ISI
0.187
0.18^
0.119
0.175
0.174
0.159
0.151
O.l^l
0.116
0.156
0.146
0.201
2l(o
2"
Cciluilar (^yp^um
0.246
0,243
0.2%
a22S
0.223
0.217
0.214
0.193
0.182
0.154
0.133
*Precast c
JNo built-i
ement. fNominal thicknesses specified — actual thicknesses used in computations.
ip roofing. The value for corrugated iron is obtained by assuming that the surface area is increased 50 per cent.
These tables are based on the use of V2-in. insulating board with rated efficiency of .33 B.t.u. per in. thickness per sq. ft.
per hour. The thermal conductivity of Weatherwood is .32 B.t.u., therefore the use of Weatherwood increases these wall
efficiencies slightly over the figures given above.
Sweet's
PAGE 18
Continued on next page
Chicago Mill and Lumber Corporation
B2599
CLIMATIC CONDITIONS
COMPILED FROM U. S. WEATHER BUREAU RECORDS
Col. A
State
Ala. .
Ariz. .
Ark..
Cal . .
Colo.
Conn. .
D.C..
Fla. . .
Ga...
Idaho .
111. . . .
Ind. . .
Iowa. .
Kans . .
Ky...
La.. . .
Me. . .
Md. . .
Mass. .
Mich . .
Minn..
Miss. .
Mo. . .
Mont..
Nebr..
Col. B
City
Mobile
Birmingham . . .
Phoenix
Flagstaff
Fort Smith . . . .
Little Rock
San Francisco . .
Los Angeles. . . .
Denver
Grand Junction
New Haven
Washington ....
Jacksonville. . .
Atlanta
Savannah
Lewiston
Pocatello
Chicago
Springfield
Indianapolis. . .
Evansville
Dubuque
Sioux City
Concordia
Dodge City
Louisville
New Orleans. . .
Shreveport
East port
Portland
Baltimore
Boston
Alpena
Detroit
Marquette
Duluth
Minneapolis. . . .
Vicksburg
St. Joseph
St. Louis
Springfield
Billings
Havre
Lincoln
North Platte. . . .
Col. C
Col. D
Col. E
Col. F
Col. A
Average
Direction
Average
Lowest
wind ve-
temp.,
locity Dec.
of prevail-
State
Oct. 1st-
tempera-
Jan., Feb.
ing wind,
May 1st
ture
miles per
hr.
Dec, Jan.
Feb.
57.7
-1
8.3
N
Nev. . . .
53.9
-10
8.6
N
59.5
16
3.9
E
N.H...
34.9
-25
6.7
SW
N.J . . . .
49.5
-15
8.0
E
N.Y..
51.6
-12
9.9
NW
54.3
29
N
58.6
28
NE
N.M. .
39.3
-29
7.4
s
N.C.. . .
39.2
-16
5.6
SE
38.0
-14
9 3
N
N.D. . .
43.2
-15
7.3
NW
61.9
10
8.2
NE
Ohio . . .
51.4
- 8
11.8
NW
58.4
8
8.3
NW
Okla . . .
42.5
-13
4.7
E
Ore
36.4
-20
9 3
SE
36.4
-23
17.0
SW
Pa
39.9
-24
10.2
NW
40.2
-25
11.8
s
R.I
44.1
-15
8.4
s
S.C
33.9
-32
6.1
NW
32.1
-35
12.2
NW
S. D....
38.9
-25
7.3
N
40.2
-26
10.4
NW
Tenn . . .
45.2
-20
9.3
SW
61.5
7
9 6
N
Texas. .
56.2
-5
7.7
SE
31.1
-23
13.8
W
33.6
-17
10 1
NW
Utah. . .
43.6
-7
7 2
NW
37.6
-13
11.7
W
Vt
29.1
-27
11.3
w
Va
35.4
-24
13. 1
SW
27.6
-27
11.4
NW
25.1
-41
11.1
SW
Wash...
29.6
-33
11.5
NW
56.0
-1
7.6
SE
W.Va. .
40.3
-24
9.1
NW
43.3
-22
11.8
NW
Wis...
43.0
-29
11.3
SE
34.7
-49
W
27.7
-57
"8.'7
SW
Wyo . . .
37.0
-29
10.9
N
34.6
-35
9.0
W
Col. B
City
Tonopah
Winnemucca. . .
Concord
Atlantic City. .
Albany
Buffalo
New York
Santa Fe
Raleigh
Wilmington . . . .
Bismarck
Devil's Lake. . .
Cleveland
Columbus
Oklahoma City.
Baker
Portland
Philadelphia . . .
Pittsburgh
Providence ....
Charleston
Columbia
Huron
Rapid City ....
Knoxville
Memphis
El Paso
Fort Worth ....
San Antonio . . .
Modena
Salt Lake City.
Burlington
Norfolk
Lynchburg
Richmond
Seattle
Spokane
Elkins
Parkersburg . . . .
Green Bay
La Crosse
Milwaukee
Sheridan
Lander
Col. C
Average
temp.,
Oct. 1st-
May 1st
Col. D
39.6
37.9
33.4
41.6
35.1
34.7
40.3
38.0
49.7
53.1
24.5
18.9
36.9
39.9
48.0
34.1
45.9
41.9
40.8
37.6
56.9
53.7
28.1
32.3
47.0
50.9
53.0
54.7
60.7
38.1
40.0
29.3
49.1
45.2
47.4
45.3
37.5
38.8
41.9
28.6
31.2
33.0
31.0
28.9
Lowest
tempera-
ture
-7
-28
-35
-7
-24
-14
-6
-13
-2
5
-45
-44
-17
-20
-17
-20
-2
-6
-20
-9
7
-2
-43
-34
-16
-9
-2
-8
4
-24
-20
-27
2
-7
-3
3
-30
-21
-27
-36
-43
-25
-45
-36
Col. E
Average
wind ve-
locity Dec,
Jan., Feb.
miles per
hr.
9.9
9.5
6.0
10.6
7.9
17.7
13.3
7.3
7.3
8.9
il.'i
14.5
9.3
12.0
6.0
6.5
11.0
13.7
14.6
11.0
8.0
11.5
7.5
6.5
9.6
10.5
11.0
8.2
8.9
4.9
12.9
9.0
5.2
7.4
9.1^
'4.*8
6.6
12.8
5.6
11.7
5.3
3.0
Col. F
Direction
of prevail-
ing wind,
Dec, Jan.,
Feb.
SE
NE
NW
NW
S
w
NW
NE
SW
SW
NW
W
SW
SW
N
SE
S
NW
NW
NW
N
NE
NW
W
SW
NW
NW
NW
N
W
SE
S
N
NW
S
SE
SW
W
s
SW
NW
w
NW
NE
INSIDE TEMPERATURES USUALLY SPECIFIED
Type of building
Schools —
Class rooms
Assembly rooms
Gymnasiums
Toilets and baths
Wardrobe and locker rooms. . . .
Kitchens
Dining and lunch rooms
Playrooms
Natatoriums
Theatres —
Seating space
Lounge rooms
Toilets
Hotels —
Bedrooms and baths
Dining rooms
Kitchens and laundries
Ball rooms
Toilets and service rooms
Deg. Fahr.
Type of building
Hospitals —
Private rooms
Private rooms (surgical)
Operating rooms
Wards
Kitchens and laundries
Toilets
Bathrooms
Homes —
Where 68° is generally the desirable standard of tem
perature a guarantee of 70° is customarily exacted.
Stores
Public buildings
Warm air baths
Steam baths
Factories and machine shops
Foundries and boiler shops
Paint shops
68
66-68
55-65
70
65-68
66
65-68
60-65
75
68-72
68
68
70
70
66
65-68
68
Sweet's
PAGE 19
Continued on next payc
B2600
Chicago Mill and Lumber Corporation
CHART FOR GRAPHIC SOLUTION OF FUEL AND RADIATION PROBLEMS
RELATIVE HUMIDITY— Degrees Wet-bulb Depressions— Fahrenheit
Dry-Bulb
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Temp. F.
50
52
93.
.87.
.80.
.74.
.67.
.61.
.55.
.49.
.43.
.38.
.32.
.27.
.21.
.16.
.10.
. .5
94.
.87.
.81.
.75.
.69.
.63.
.57.
.51.
.46.
.40.
.35.
.29.
.24.
. 19.
. 14.
. .9.
54
94.
.88.
.82.
.76.
.70.
.64.
.59.
.53.
.48.
.42.
.37.
.32.
.27.
.22.
.17.
.12.
56
58
59
60
61
62
63
64
65
66
67
94.
.88.
.82.
.76.
.71.
.65.
.60.
.55.
.50.
.44.
.39.
.34.
.30.
.25.
.20.
.16.
94.
.88.
.83.
.77.
.72.
.66.
.61.
.56.
.51.
.46.
.41.
.37.
.32.
.27.
.23.
.18.
94.
.89.
.83.
.78.
.72.
.67.
.62.
.57.
.52.
.47.
.42.
.38.
.33.
.29.
.24.
.20.
94.
.89.
.83.
.78.
.73.
.68.
.63.
.58.
.53.
.48.
.43.
.39.
.34.
.30.
.26.
.21.
94.
.89.
.84.
.78.
.73.
.68.
.63.
.58.
.53.
.49.
.44.
.40.
.35.
.31.
.27.
.22.
94.
.89.
.84.
.79.
.74.
.69.
.64.
.59.
.54.
.50.
.45.
.41 .
.36.
.32.
.28.
.24.
95.
.89.
.84.
.79.
.74.
.69.
.64.
.60.
.55.
.51.
.46.
.42.
.37.
.33.
.29.
.25.
95.
.90.
.84.
.79.
.75.
.70.
.65.
.60.
.56.
.51.
.47.
.43.
.38.
.34.
.30.
.26.
95.
.90.
.85.
.80.
.75.
.70.
.66.
.61 .
.57.
.52.
.48.
.44.
.39.
.35.
.31.
.27.
95.
.90.
.85.
.80.
.75.
.71.
.66.
.61 .
.57.
.53.
.48.
.44.
.40.
.36.
.32.
.29.
95 .
.90.
.85.
.80.
.76.
.71.
.66.
.62.
.58.
.53.
.49.
.45.
.41.
.37.
.33.
.^0.
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
92
94
96
98
95.
.90.
.85.
.80.
.76.
.71.
.67.
.62.
.58.
.54.
.50.
.46.
.42.
.38.
.34.
.31.
95.
.90.
.85.
.81.
.77.
.72.
.67.
.63.
.59.
.55.
.51.
.47.
.43.
.39.
.35.
.32.
95.
.90.
.86.
.81.
.77.
.72.
.68.
.64.
.59.
.55.
.51.
.48.
.44.
.40.
.36.
.33.
95.
.90.
.86.
.81.
.77.
.72.
.68.
.64.
.60.
.56.
.52.
.48.
.45.
.41.
.37.
.33.
95.
.91.
.86.
.82.
.77.
.73.
.69.
.65.
.61.
.57.
.53.
.49.
.45.
.42.
.38.
.34.
95.
.91.
.86.
.82.
.78.
.73.
.69.
.65.
.61.
.57.
.53.
.50.
.46.
.42.
.39.
.35.
95.
.91.
.86.
.82.
.78.
.74.
.69.
.65.
.61.
.58.
.54.
.50.
.47.
.43.
.39.
.36.
96.
.91.
.86.
.82.
.78.
.74.
.70.
.66.
.62.
.58.
.54.
.51.
.47.
.44.
.40.
.37.
96.
.91.
.87.
.82.
.78.
.74.
.70.
.66.
.62.
.59.
.55.
.51.
.48.
.44.
.41 .
.38.
96.
.91.
.87.
.83.
.79.
.74.
.71.
.67.
.63.
.59.
.56.
.52.
.48.
.45.
.42.
.39.
96.
.91.
.87.
.83.
.79.
.75.
.71.
.67.
.63.
.60.
.56.
.53.
.49.
.46.
.43.
.39.
96.
.91.
.87.
.83.
.79.
.75.
.71.
.68.
.64.
.60.
.57.
.53.
.50.
.46.
.43.
.40.
96.
.91.
.87.
.83.
.79.
.75.
.72.
.68.
.64.
.61.
.57.
.54.
.50.
.47.
.44.
.41 .
96.
.92.
.88.
.84.
.80.
.76.
.72.
.69.
.65.
.61 .
.58.
.55.
.51.
.48.
.45.
.42.
96.
.92.
.88.
.88.
.84.
.80.
.76.
.72.
.69.
.65.
.61.
.58.
.55.
.51.
.48.
.45.
.42.
96.
.92.
.84.
.80.
.76.
.73.
.69.
.66.
.62.
.59.
.56.
.52.
.49.
.46.
.43.
96.
.92.
.88.
.84.
.80.
.76.
.73.
.69.
.66.
.62.
.59.
.56.
.52.
.49.
.46.
.43.
96.
.92.
.88.
.84.
.81.
.77.
.73.
.70.
.66.
.63.
.60.
.57.
.53.
.50.
.47.
.44.
96.
.92.
.88.
.84.
.81.
.77.
.73.
.70.
.66.
.63.
.60.
.57.
.53.
.50.
.47.
.44.
96.
.92.
.88.
.85.
.81.
.77.
.74.
.70.
.67.
.64.
.61.
.57.
.54.
.51.
.48.
.46.
96.
.92.
.88.
.85.
.81.
.77.
.74.
.70.
.67.
.64.
.61.
.57.
.54.
.51 .
.48.
46.
96.
.92.
.88.
.85.
.81.
.78.
.74.
.71.
.68.
.65.
.61.
.58.
.55.
.52.
.49.
.47.
96.
.92.
.89.
.85.
.81.
.78.
.74.
.71.
.68.
.65.
.61.
.58.
.55.
.52.
.49.
47.
96.
.92.
.89.
.85.
.82.
.78.
.75.
.72.
.68.
.65.
.62.
.59.
.56.
.53.
.50.
48.
96.
.93.
.89.
.85.
.82.
.79.
.75.
.72.
.69
.66.
.63.
.60.
.57.
.54.
.51.
.49.
96.
.93.
.8Q.
.86.
.82.
.79.
.76.
.73.
.69.
.66.
.63.
.61.
.58.
.55.
.52.
.50.
96.
.93.
.89.
.86.
.83.
.79.
.76.
.73.
.70.
.67.
.64.
.61.
.58.
.56.
.53.
.50.
100
104
108
112
116
120
96.
.93.
.89.
.86.
.83.
.80.
.77.
.73.
.70.
.68.
.65.
.62.
..S9.
.56.
.54.
.51.
97.
.93.
.90.
.87.
.83.
.80.
.77.
.74.
.71 .
.69.
.66.
.63.
.60.
.58.
.55.
.53.
97.
.93.
.90.
.87.
.84.
.81.
.78.
.75.
.72.
.70.
.67.
.64.
.62.
.59.
.57.
.54.
97.
.94.
.90.
.87.
.84.
.81.
.79.
.76.
.73.
.70.
.68.
.65.
.63.
.60.
.58.
. 55 .
97.
.94.
.91.
.88.
.85.
.82.
.79.
.76.
.74.
.71.
.69.
.66.
.64
.61.
.59.
.57.
97.
.94.
.91.
.88.
.85.
.82.
.80.
.77.
.74.
.72.
.69.
.67.
.65.
.62.
.60.
.58.
Sweet's
PAGE 20
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
. .4
. .8.
.11.
.14.
.16.
.17.
.18.
.20.
.21.
.22.
.24.
.25.
.26.
.27.
.28.
.29.
.30.
.31.
.32.
.33.
,34.
.34. ,
,35. .
36. .
37. .
38. .
39. .
39. .
40. .
40. .
41. .
42. .
43. .
43. .
44. .
44. .
45. .
46. .
47. .
48. .
49. .
50. .
52. .
53 . .
, 54 . .
.55.
.3
.7
10
11
13
14
16
17
18
20
91
22
23
24
25
27
28
29
29. .
30. .
31 . .
32. .
33. .
34. .
35. .
36. .
36. .
37. .
37. .
38. .
39. .
40. .
40. .
41 . .
41 . .
42. .
43. .
44. .
45. .
46. .
48. .
49. .
51. .
52. .
53 . .
Note: Figures horizontally opposite
the dry-bulb reading and vertically oppo-
site the twet-bulb reading give the per-
centage of relative humidity.
23.. 20.
.17.
.14.
.11
24.
.21.
.18.
. 15.
.12.
. .9.
. .7.
. .4.
. .1
25.
.22.
. 19.
. 16.
. 13.
.11.
. .8.
. .5.
. .3
26.
.23.
.20.
.17.
. 14.
. 12.
. .9.
. .6.
. .4
27.
.24.
.21.
. 18.
. 16.
.13.
. 10.
. .8.
. .5.
. .3
28.
.25.
.22.
. 19.
.17.
. 14.
. 11 .
. .9.
. .6.
. .4.
..1
29.
.26.
.23.
.20.
. 18.
. 15.
. 12.
.10.
. .7.
. .5.
. .3
30.
.27.
.24.
.21 .
. 19.
. 16.
. 13.
.11.
. .9.
. .6.
. .4
30. .28.
.25.
.22.
.20.
. 17.
. 14.
.12.
. 10.
. .7.
. .5
31 .
.29.
.26.
.23.
.21.
. 18.
.15.
. 13.
.11.
. .8.
. .6.
, .3.
.2
32.
.29.
.26.
.24.
.21.
. 19.
. 16.
.14.
. 12.
. .9.
. .7.
. .5.
.3
33.
.30.
.27.
.25.
.22.
.20.
.17.
.15.
. 13.
. 10.
. .8.
. .6.
. .4
33.
.31.
.28.
.26.
.23.
.21.
. 18.
. 16.
. 14.
.11.
. .9.
. .7.
. .5
34.
.32.
.29.
.26.
.24.
.22.
. 19.
. 17.
.15.
. 12.
. 10.
. .8.
. . 6
35.
.32.
.30.
.27.
.25.
.22.
.20.
. 18.
. 15.
. 13.
.11.
. .9.
. .7
36.
.33.
.31.
.28.
.26.
.23.
.21 .
. 19.
. 16.
. 14.
. 12.
. 10.
. .8
36.
.34.
.31.
.29.
.26.
.24.
.22.
. 19.
.17.
. 15.
. 13.
.11.
. .9
37.
.35.
.32.
.30.
.28.
.25.
23.
.21 .
. 19.
. 17 .
. 15.
. 13.
.11
38.
.36.
.33.
.31 .
.29.
.27.
.24.
.22.
.20.
. 18.
. 16.
. 14.
. 12
39.
.37.
.35.
.32.
..30.
.28.
.26.
.24.
.22.
.20.
. 18.
. 16.
. 14
40.
.38.
.36.
.34.
.32.
.29.
.27.
.25.
.23.
.21 .
. 19.
.17.
.15
41.
.39.
.37.
.35.
.33.
.30.
.28.
.26.
.24.
.22.
.21 .
. 19.
. 17
43.
.41.
.39.
.37.
.35.
.33.
.31.
.29.
.27.
.25.
.23.
.21.
.20
45.
.43.
.41.
.39.
.37.
.35.
. 33 .
.31.
.29.
.27.
.25.
.24.
22
47.
.44.
.42.
.40.
.38.
.36.
.35.
.33.
.31.
.29.
.27.
.26.
24
48.
.46.
.44.
.42.
.40.
.38.
.36.
.34.
.33.
.31.
.29.
.28.
26
49.
.47.
.45.
.43.
.41.
.40.
.38.
.36.
.34.
.33.
.31.
.29.
28
Continued on next page
Chicago Mill and Lumber Corporation
B2601
(LIO) PREVENTION OF CONDENSATION
(LlOa) General
The condensation of moisture is an every day phenomenon
causing more or less unsatisfactory conditions wherever it is
not properly controlled. The control of condensation in indus-
trial plants, where working conditions involve high moisture
content of the air, is an important item in plant maintenance
and employee health. In some types of plants, such as laun-
dries, paper mills and bakeries, this is a necessary evil which
can be eliminated only by great expense. In other types of
industrial buildings such as textile mills or tobacco plants, a
high moisture content of the air is absolutely essential to pro-
vide proper working and conditioning factors. Modern build-
ings are providing humidity control in order to maintain the
higher relative humidity of the air required to promote comfort
and health of occupants. These conditions require proper insu-
lation against heat loss through the roof in order to prevent
the condensation of moisture on these surfaces, which not only
impairs the mechanical efficiency of the humidity control, but
makes working conditions unsatisfactory, and adds unnecessary
hazards to delicate equipment or material in process of manu-
facture.
It is common knowledge that condensation of moisture,
that is, the forming of minute particles or drops of moisture
upon a surface is caused by warm, moist air striking a colder
surface and in so doing, precipitates the moisture content on
the cold surface. The fundamental reason for this lies in
the ability of air to hold only a certain quantity of moisture
vapor in suspension at certain temperatures. Air at 100 de-
grees Fahrenheit is capable of holding more moisture vapor
in suspension than air at 75 degrees Fahrenheit. In this respect,
air may be compared to a sponge, which when fully expanded
is capable of holding a great deal more water than when it
is partially contracted or squeezed. The cooling of air is
comparable to the squeezing of the sponge. When air strikes
a cold surface and is suddenly cooled, it is obvious that being
unable to hold the water vapor in suspension, this water
vapor is condensed into the form of moisture or drops of
water which naturally form on the surface which has cooled
the air.
Obviously, the preventive for condensation lies in main-
taining a surface warm enough so that it does not sufficiently
cool the surrounding air to cause a depositing of moisture.
Two general methods of providing proper temperatures of
surfaces are possible— first, a high velocity of warm air played
upon the colder surface will break down the surface film of
still air lying directly over the surface of the material and
so warm the surface that condensation cannot take place.
This method is extremely expensive and in most cases imprac-
tical. In stores, fans are oftentimes placed so as to play
upon the show window glass area and are sufficient to keep
the temperature of the inside glass surface above the con-
densation point. The second method, and more practical one,
is the proper insulation of the ceiling from exterior cold con-
ditions so that the temperature drop from interior ceiling
to interior air is not sufficient to bring the air to the point at
which condensation will take place.
The insulation of ceiling surfaces to prevent condensa-
tion should be accomplished by the application of Weatherwood
Roof Insulation on the exterior or coldest surface of the
roof. This is always advisable since the mass of roof struc-
ture is thus kept at a warmer temperature. Insulation against
condensation is the reverse of insulating against heat loss,
as regards the efYective location of the insulating material.
It is best to eliminate as much volume to be heated as possible
w'hen insulating to conserve heat. In the case of condensa-
tion, it is desirable to keep the mass of roof structure as
^yarm as possible, to give added insurance against condensa-
tion. This is particularly true in frame construction as warm,
moist air is liable to filter in behind the insulation, developing
condensation on the interior of the wall structure. It is
true in a lesser extent with masonry construction, as warm,
moist air may find its way into crevices of the masonry.
The problem of preventing condensation then, resolves
itself into providing sufficient insulation to maintain proper
interior temperature of wall or ceiling surfaces. The amount
of insulating material required is governed by the relative
humidity of the air inside and the range of exterior tempera-
tures. For the convenience of those interested in the preven-
tion of condensation, a chart is reproduced on page 23 giving
an easy and quick method of determining the proper amount of
Weatherwood required to offset various conditions.
The determination of the amount of insulation required
to prevent condensation under any specified condition is a
simple mathematical computation. It is necessary, however,
to understand clearly the factors involved in the computation.
(LI Ob) Factors Involved
(LlObl) Relative Humidity— This is the fi rst and prime
factor to be given consideration in any condensation problem,
because the relative humidity may or may not be changed in
order to improve conditions. As stated in (LlOa), the hu-
midity in an industrial structure sometimes is an unnecessary
evil in which case it can be reduced somewhat by mechanical
means or it may be an absolute necessity to provide proper
working conditions. In any event, the humidity at which the
structure will be used must be determined and this value used
in the computation for required amount of insulation.
Humidity is defined as the number of pounds of water
carried as vapor by one pound of dry air. This definition
refers strictly to water and air, as we are working with these
mediums. Humidity is also used to denote the same relation-
ship between any liquid vapor and dry gas. This relationship
is often called absolute humidity.
In the condensation problems we are primarily concerned
with relative humidity. This is defined as the ratio between
the amount of water vapor contained in the air at any given
temperature to the amount of water vapor the same air would
carry or hold at the same temperature if the air were satu-
rated. That is, relative humidity is really an expression of
the percentage of saturation existing in the air under any
given condition. Exterior air is always partially saturated with
moisture and a study of weather bureau reports shows that
the humidity of the exterior air varies from hour to hour
during the day. The average humidity for various parts of
the United States taken at 8 A.M. ranges between 70% and
85%, while the average humidity for the same locality at
8 P.M. ranges between 50% and 75%. The reason for this
lies in the heavy condensation of moisture on the earth's sur-
face during the early hours of the morning with the resultant
higher saturation of the lower strata of air during the early
hours. As the sun and wind distribute this moisture, however,
through the entire atmosphere and also as the air is warmed
and expands, the relative percentage of saturation is reduced.
Condensation problems are not concerned with exterior
humidity conditions. The air within a structure may be en-
tirely different as to percentage of saturation compared to
exterior air. This percentage of saturation depends directly
upon the processes of manufacture and the artificial humidity
control provided within the structure. The following list of
industrial plants indicates some of the types of plants in which
condensation problems will be found and also gives the usual
prevailing relative humidity for such plants.
Type of Building Average Relative Humidity
Laundries • 66% to 88%
Dry cleaning plants 65% to 85%
Paper mill roofs 70% to 85%
Paper machine hoods 85% to 95%
Textile Mills 65% to 85%
Bakeries 80% to 90%
Canning factories 70% to 85%
Ripening and seasoning rooms 80% to 90%
If it is impossible to make a check of humidity condi-
tions, or for buildings under design, a relative humidity should
be figured at about the maximum of the usual conditions as
indicated by the above table. However, it is always advisable
to make a check test to determine the relative humidity either
on the structure under consideration or on a similar one.
This test is simply a matter of obtaining dry-bulb and wet-
bulb readings within the room. The dry-bulb reading is the
ordinary thermometer temperature. This temperature should,
however, be taken at a point as near the surface on which the
condensation forms as possible. The wet-bulb reading merely
means that the bulb of the thermometer is wrapped in a cloth
Sweet's
PAGE 21
Continued on next page
B2602
Chicago Mill and Lumber Corporation
or any material which will hold moisture so that the evapora-
tion of this moisture affects the temperature reading of the
thermometer. A simple method of obtaining this wet-bulb
reading is to use an ordinary thermometer which has a cloth
wrapped around the mercury bulb at the bottom. This cloth
should be dipped in water at a temperature as near room tem-
perature as possible. After thoroughly wetting the cloth, the
thermometer itself should be whirled around in the air, either
with the hand or on the end of a cord, so that the maximum
evaporation effect can take place. Several such trials should
be made until the lowest reading is obtained by this method.
The difference between the wet-bulb and the dry-bulb reading
is known as the wet-bulb depression. By referring this wet-
bulb depression to table on page 20, the relative humidity of
the air can be determined.
(L10b2) Temperature Conditions— Next determine the
maximum temperature difference between the interior tempera-
ture and the coldest outside temperature at which it is ncessary
to prevent condensation. If it is desired to prevent condensa-
tion even on the very coldest days take the lowest outside tern-
perature for the locality from weather bureau reports given in
the table on page 19.
If it is necessary to prevent condensation only on the aver-
age cold days and a very slight amount of condensation would
be permissible on the extreme cold days, a temperature of 15 or
20 degrees above the lowest recorded temperature should be
used. The difference between the inside temperature and this
temperature is the figure to be used in the computation.
(LlObS) Heat Resistance of Surface at which Conden-
sation Takes Place— As stated in (LlOa) page 21, condensa-
tion is due to the cooling of the interior air as it strikes the
ceiling or under side of roof deck, which is colder. This dif-
ference in temperature is due to the heat resistance of the sur-
face, that is, the thin film of air which forms next to the
surface and is stationary. This resistance will vary with dif-
ferent types of surfaces, and as it is the drop in temperature
across this surface resistance that causes condensation, the
accurate value for the type of surface used must be obtained
for the computation. The following is a table of surface con-
ductivities as determined by Harding and Willard, taken from
the Heating and Ventilating Engineer's Guide.
Surface
Building Material Coefficient
Asbestos (sheet) 1-40
Brick work (ordinary) 1-40
Cement plaster (finished) 0.93
Concrete ^-^^
Cork Board 1-25
Glass 1-50
Wood (finished surface) 1.40
Average of all values 1-34
The values quoted in the above table are given in B.t.u.
per square foot of surface, per hour, per degree Fahrenheit
difference in temperature. The average value of 1.34 is often
used in computation in preference to a specific value for a
definite material, particularly where no values are known for
the material in use. Where surfaces are used, which are known
to be much higher or lower than the average value, these defi-
nite values should always be used.
(L10b4) Determination of Dew Point— Condensation is
caused by a cooling of the air to the point at which the air is
totally saturated with moisture. For example, air at 60° F.
and with a humidity of 90% will reach saturation, if cooled 3°
and condensation will begin. The allowable drop in tempera-
ture which will not bring saturation under any conditions of
relative humidity and temperature, must now be determined by
use of chart at bottom of page 23 as follows : Select the tem-
perature along the bottom of the chart corresponding to the
condition in the structure. Follow vertically upward on this line
until an intersection is made with the horizontal line represent-
ing the humidity within the structure. From this point, follow
the curved lines up to the top of the chart. Along the top of
the chart is a second temperature scale. The point on this scale
intersected by the curved line is the dew point temperature.
Subtracting this temperature from the original temperature
gives the drop in temperature which will cause condensation.
This drop in temperature is to be used in the computation of
thickness of insulation required.
(LlObS) Conductivity of Roof Deck Uninsulated— The
final factor in making computation for the prevention of con-
densation is the heat conductivity of the roof deck uninsulated.
These values may be obtained by referring to table on page 18
and selecting the type of structure to be used.
(LlOc) MATHEMATICAL COMPUTATION OF
CONDENSATION CONDITIONS
Having definitely determined all of the factors which
influence the results, these factors must be arranged in mathe-
matical order for the final computation.
The computation is as follows : First, compute the resist-
ance of deck complete, without the insulation. This resistance
is obtained by dividing the rated conductivity into one — that is :
1
= Resistance. Now divide the total temperature
B.t.u. Rating
difference by the conductivity of the surface film and divide
again by the drop in temperature which will cause condensation
of the moisture in the air. From this product subtract the
resistance of the deck and multiply the difference by the con-
ductivity of Weatherwood per inch of thickness (or .32). This
gives the actual thickness of Weatherwood which will just
prevent condensation under the condition stated.
Example
Same general conditions assumed as for typical analysis
for fuel saving in (L9c) page 17.
Inside temperature (operating condition) 65° F.
Outside temperature — low S° F.
Temperature difference 73°
Relative humidity (near roof) 70%
Conductivity of deck uninsulated 532
Surface conductivity (using average value) 1.34
Temperature drop across surface that will cause
condensation (from chart at the bottom of
page 23) 10.5°
1
Resistance of deck uninsulated = = 1.88
.532
73 1
1.88 \ X .32= 1.05"
J.34X10.5 J
One inch of Weatherwood is sufficiently close to eliminate
any condensation except on days with temperature below —8° F.
(LlOd) GRAPHIC SOLUTION OF CON-
DENSATION PROBLEMS
The chart at the top of page 23 provides a quick and easy
method of computing the amount of insulation required. This
eliminates the necessity of mathematical computation and the
necessity of referring to the psychometric chart to determine
the temperature drop permissible, so that a complete solution
is provided in one operation. This is done as follows : Select
on the inside temperature scale at the upper left edge of the
vertical center line the temperature for the building in ques-
tion. From this point, pass horizontally to the left to an inter-
section with the line representing the relative humidity. From
this point, pass vertically down to the diagonal line represent-
ing the temperature difference (inside maximum and outside
low). From this point, pass horizontally over to the diagonal
line representing surface coefficient. From this intersection,
pass vertically up until an intersection is made with the hori-
zontal line representing conductivity of uninsulated deck. If
this intersection point falls close to one of the Weatherwood
lines, the thickness represented by the line will prevent con-
densation. If the intersection falls between Weatherwood lines,
the next line representing the next greater thickness is the
amount of Weatherwood necessary.
It is obvious that a complete reversal of the method can
be used to determine the relative humidity a certain deck and
certain amount of insulation will support. For an uninsulated
deck start at the conductivity of the deck located on the hori-
zontal scale at the center of the chart.
Sweet's
PAGE 22
Continued on next page
Chicago Mill and Lumber Corporation
B2603
CHARTS FOR GRAPHIC SOLUTION OF CONDENSATION PROBLEMS
reMPEBATUffC or AIR or Onr-BULQ THEHMOMCTEFi^'r IN D56RC€5 FAHRENHCIT
Sweet's
PAGE 23
Continued on next page
B2604
Chicago Mill and Lumber Corporation
(M) WEATHERWOOD SOUND DEADENING CONSTRUCTION
(Ml) The Need for Sound Deadening
Although much stress has been laid upon the strength
and fire resistance of buildings, and within later years, upon
the insulation of buildings to stop heat loss, very little atten-
tion has been paid to the importance of insulating against sound
passing between adjoining rooms or apartments.
It is only too true that in many apartment buildings today,
ordinary conversation in one apartment can be heard in ad-
joining apartments. Consider then, how much more disturbing
it must be when there are noises in one apartment which are
considerably louder than the ordinary spoken tone. What is
true in apartment buildings is equally true in offices and indus-
trial buildings. Laboratory research shows that noise reduces
personal efficiency from five to thirty per cent, depending upon
the occupation of those affected.
Dr. Donald A. Laird, Director of the Psychological Labo-
ratory of Colgate University, says, "Many executives think
that noise is inevitable, that nothing can be done to lessen it,
and that any way it does not matter. All three ideas are
wrong. Noise cuts into dividends by lessening output and
requiring more energy from workers. There is no evidence
that workers get used to noise. They may become unconscious
of its presence, but the effect upon their output remains.
"In the Colgate University Laboratory, it was determined
by the use of special apparatus that noise of usual office inten-
sity cuts into the output of professional typists on the average
of 5 per cent. In higher mental work, such as the executive
does, the cut into output is in the neighborhood of 30 per cent.
"In a survey of two large plants conducted by the United
States Public Health Service, it was found that labor turnover,
absence from work, and requests for transfer to other work
were above the plant average in those departments which were
noisy."
Owners and operators of apartment buildings and apart-
ment hotels are today finding that effective sound deadening
between rooms or apartments is an important factor in leasing
and filling these buildings. In many cases apartments have
been rented on the supposition that they were soundproof, be-
cause of the fact that they were built along heavy construction
lines. Later, occupants have found, to their sorrow, that this
did not solve the problem and that they were much disturbed
by occupants of adjacent apartments.
There are many points at which sound deadening is neces-
sary. These points include the transmission of sound between
offices, apartments or studios; transmission of sound between
reception rooms and consultation rooms ; transmission of sound
between floors; transmission of sound between rooms and
adjacent elevator shafts; transmission of sound from mechan-
ical and ventilating equipment ; transmission of sound between
manufacturing and office space in industrial buildings; trans-
mission of sound between kitchens or equipment rooms and
patients* rooms of hospitals.
The purpose of this Division is to give briefly the important
facts to be considered on the subject of sound deadening.
Definite suggestions are made as to various methods of
obtaining sound deadening of wall or floor sections, and dia-
grams indicate the construction suggested.
Scientists agree that a material which in itself will absorb
a certain amount of sound and can be used in a structural
way, is well adapted for use in sound deadening construction.
This is quite true of Weatherwood, an insulating board fabri-
cated from hardwood. The Manufacturing Process (A) pages
1 and 2 and the Physical Characteristics (B) pages 2, 3 and 4
clearly indicate why Weatherwood is readily adaptable for
sound insulation, as well as for heat insulation.
(M2) The Problem of Sound Deadening
The general problem of insulation or isolation of sound
does not differ greatly from the problems encountered in the
insulation of heat. In both cases is is a form of energy that
is being dealt with and, in both cases, it is an economic impos-
sibility to prevent entirely the transmission of such energy.
Modern demand for higher standards of living are just begin-
ning to be felt in the sound deadening field. Sound filters
through loose and flimsy construction just as heat filters
through. Consequently, the problem of sound insulation ulti-
mately resolves itself into the same thorough attention to detail
as is necessary where efficient heat insulation is required.
It so happens that the same characteristics which make
certain materials good heat insulators, make them peculiarly
adaptable and efficient in the insulation of sound. The fol-
lowing data outlines briefly how sound is insulated or isolated
and at the same time shows clearly why Weatherwood pro-
vides good sound deadening results and how it should be
employed to do so.
(M3) Sound Transmission
The insulation of sound really divides itself into two
separate problems based on the origin of the sound. There
are two distinct types of sound. First, those sounds which
originate in or are produced first in air; second, impact or
tapping sounds, such as sounds produced when a solid wall
or metal pipe is struck by a hard object. The transmission
of both of these types of sound takes place through all physical
mediums, no physical substance being entirely resistant to
sound transmission. One kind of sound insulation, however,
will not produce equal results with both types of sound and
different methods must be employed when insulation for both
types is required.
Sound is transmitted first by conduction, and second, by
vibration of solid bodies or areas. The conduction of sound
is effected by the transfer of sound energy from particle to
particle of any substance and in the case of many materials,
with only a little loss of original intensity. This phenomena
of sound transmission is similar in results to the transmission
of heat energy, or for that matter any form of energy transfer
by conduction. In the case of sound energy, a vibration is
set up in the particle immediately adjacent to the source of
sound and this vibration is reproduced in each succeeding
particle in contact. Different materials have different rates
or velocities at which the transmission of sound through them
will take place. Generally speaking, those materials with low
velocity of sound transfer are better for sound insulation.
As in the case of heat transfer, air and other gases have a
comparatively lower transfer rate than solids, such as wood or
steel. The following brief table is indicative of the nature of
transmission of sound by conduction through materials.
VELOCITIES OF SOUND (Approximate Values)
Substance
Velocity in feet
per second
Reported
Aluminum
Gold — soft
Lead
Poplar — along the fiber...
Brick
Water
16,740
11,670
5,717
16,320
4,026
12,140
177
10,900
14,050
11,980
1,087
1,609
1,315
Masson
Wertheim
Wertheim
Wertheim
Wertheim
Wertheim
Exner
Wertheim
Wertheim
Chladni
Violle
Zoch
Masson
The second method of sound transmission is by means of
vibrating bodies or areas. This type of sound transmission
is illustrated by the use of sounding boards. In this type of
transmission, the sound may either originate as an air borne
or an impact sound, but results in the setting up of vibrations
of an entire area or panel, the original sound having set this
panel into vibration. The vibration of the panel itself repro-
duces and transmits the original sound into the next medium
by its vibration. A body having a large area as compared
to volume has a marked tendency to transmit sound by vibra-
tion, as compared to those bodies having a large volume and
small areas. Thin bodies have a tendency to increase their
vibration effect as the area increases. Thin, vibrating panels
vary in transmission of sound in proportion as their total
area is increased and also as the rigidity of the fastening of
the edges is lessened. In other words, rigid fixing of the
edges of thin panels, aids in preventing the transmission ot
sound through such a panel.
After consideration of the methods by which sound is
transmitted, it is obvious that the chief difference between
air borne sound and impact sound, as regards their insula-
tion, lies chiefly in the comparative intensities of such sound.
In other words, air borne sounds have had the deadening and
what is more important, the diffusing influence of the volume
of air in which they originated, while the impact sounds are
transmitted practically in their initial intensity with none
of the reducing effects of diffusion in surrounding media or
Sweet's
PAGE 24
Continued on next page
Chicago Mill and Lumber Corporation
deadening by passing through low velocity material. It is
obvious from this that air borne sounds having an intensity
exactly equal to impact sound, as they both strike a trans-
mitting medium or material, would require very much the same
insulation design for proper deadening. However, this is
very rarely the case, and air borne sounds reach the separat-
ing wall, floor, or structure, usually at a greatly reduced
intensity as compared to the intensity of impact sounds. Gen-
erally speaking, then, it is obvious that impact sounds will be
found to be much more diflicult to insulate than those which
are air borne. For that reason sound deadening construc-
tion is particularly valuable in apartment buildings, hotels,
hospitals, public buildings and industrial buildings.
(M4) Destruction of Sound Energy
Sound is a form of encri^y and the fundamental physical
laws tell us that energy is never destroyed, but is merely
stored in one form or another. The destruction, therefore,
of sound energy involves a change into some other form. Tn
other words, sound is capable of doing work and the per-
formance of this work must be pertnittcd in such a way that
the original sound is dissipated or transformed into heat to the
greatest possible extent, thus preventing the transmission of the
original sound into those spaces which are to be insulated.
Those materials which have a low velocity rate for the trans-
mission of sound obviously assure greater dissipation of sound.
This greater resistance may be compared to electrical resist-
ance, that is, the resistance built up by low transmission rate
materials transforms more of the original sound into heat
thus changing its original form. The destruction, therefore,
of sound energy requires the use of "dead" or low trans-
mission rate materials in the arrangement of materials through
which the sound must pass. Jt is at the same time obvious
that if comparatively "dead" materials arc used in large, thin,
section areas, a tendency to transmission by vibration is cre-
ated. A combination structure must, therefore, be provided,
which gives in the first place rigidity, to prevent transmissicm
by vibration and in the second place, involves the use of a
"dead" material to assist in the destruction of sound energy.
A complete treatise, "The Weatherwood Handbook of Sound
Deadening Construction" will be sent on request to anyone
interested.
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SOUND DEADENING CONSTRUCTION DETAILS
Sweet's
PAGE 25
Weatherwood
Insulation Data Book
for
Architects
INSULATION DIVISION
(HICAGO M'LL iJiP |UMBER QrPORATION
111 West Washington Street
CHICAGO JLLINOIS
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LIBRARY
h ttps://archive.org/d e tails/buildingtechnolog yheritagelibrary
From the collection of:
Robert Vail Cole Jr, AIA
1962-2011
Weatherwood
Insulation Data Book
for
A 1
(hicago Mill an? [umber Corporation
111 West Washington Street j
CHICAGO, ILLINOIS